436-1745 Major Engine Overhaul Foundational Kit for 3412E Marine Engines{1000} Caterpillar


436-1745 Major Engine Overhaul Foundational Kit for 3412E Marine Engines{1000}

Usage:

3412E 9KS
Marine Engine:
3412E MARINE (S/N: 9KS1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit does not contain rod bearings, main bearings, and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information, visit us at catmarinesupport.com.

Note: For access to our website, you can scan the QR code below with a QR enabled device.




Illustration 1g03319969

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Range     Parts Book Media     Disassembly and Assembly Media    
3412E     177-8882     S/N:9KS1-UP     SEBP2865     SENR5031    
177-8881
153-9100
153-9101

Note: For ordering reference material contact your local Cat dealer.

3412E 436-1745 Major Overhaul Kit Consist

Table 2
436-1745 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
176-8167     After Cooler and Lines Gasket Kit     1    
420-4422     Rear Structure Gasket Kit     1    
420-4423     Single Cylinder Head Gasket Kit     2    
421-7251     Central and Lower Structure Gasket Kit     1    
420-5696     Fuel System Gasket Kit     1    
419-9903     Front Structure Gasket Kit     1    
420-6457     Oil Cooler and Lines Gasket Kit     1    
420-4427     Heat Exchanger Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
0L-0765     Stud     2    
0L-1352     Bolt     2    
0T-0573     Bolt     3    
1Q-1345     Hose     10CM    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
2B-2695     Bolt     4    
2K-4973     Locknut     3    
2N-2766     Locknut     24    
3E-6773     O-Ring Seal     2    
3G-2292     Locking Bolt     5    
3P-0650     O-Ring Seal     1    
4M-1336     Ferrule     3    
4N-0342     Plate     1    
4N-0685     Bushing     5    
4N-0865     Gasket     1    
4N-6658     Bushing     2    
4N-8150     Spring     2    
4W-3034     Hose Clamp     3    
5B-9651     Zinc Plug     2    
5F-0304     Plug     4    
5H-8985     Spring Pin     1    
5M-2894     Hard Washer     6    
5P-5846     O-Ring Seal     1    
5P-5855     Bolt     4    
6K-0806     Cable Strap     10    
6V-1520     Drain Valve     2    
6V-5063     O-Ring Seal     1    
7N-2443     Thrust Washer     1    
7W-6492     Pipe Plug     2    
7W-6534     Pipe Plug     4    
7X-7958     Hose Clamp     2    
8M-2296     Full Nut     8    
8T-6757     Pipe Plug     6    
8T-6763     Pipe Plug     4    
9S-4190     O-Ring Plug     6    
9S-8752     Full Nut     2    
9X-0263     Adapter     1    
061-9456     O-Ring Seal     1    
101-8917     Taperlock Stud     26    
106-1792     Taperlock Stud     24    
111-2721     Felt Plug     1    
112-9217     Thrust Plate     1    
114-4427     O-Ring Seal     2    
126-0577     Breather As     3    
162-2501     Hose As     1    
198-1517     Gasket     1    
226-4753     Gasket     2    
248-5513     Temperature Regulator     2    
258-8917     Protection Sleeve     1    
282-1915     Check Valve Gp     1    
305-6843     Guide Spring     24    
392-9208     Valve Plunger     2    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 2 for location of gasket kits.

3412E Engine Gasket Kit Locations




Illustration 2g03383269

(1) Aftercooler and Lines ( 176-8167 Gasket Kit )

(2) Rear structure ( 420-4422 Gasket Kit )

(3) Single Cylinder Head ( 420-4423 Gasket Kit )

(4) Central and Lower ( 421-7251 Gasket Kit )

(5) Fuel System ( 420-5696 Gasket Kit )

(6) Heat Exchanger ( 420-4427 Gasket Kit )

(7) Front Structure ( 419-9903 Gasket Kit )

(8) Oil Cooler and Lines ( 420-6457 Gasket Kit )

Gasket Kit Consists

Aftercooler and Lines (176-8167 Gasket Kit)

Table 3
176-8167 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3E-6773     O-Ring Seal     2    
4N-2564     Gasket     1    
4N-4307     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
033-6033     O-Ring Seal     2    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     3    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    

Refer to Illustration 2.

Rear Structure (420-4422 Gasket Kit)

Table 4
420-4422 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
2A-1162     Gasket     4    
4H-6145     Gasket     1    
5F-3144     O-Ring Seal     1    
9Y-6089     Gasket     1    
061-9456     O-Ring Seal     1    
112-3540     O-Ring Seal     2    
114-4427     O-Ring Seal     2    
126-2702     Integral Seal     2    
142-5868     Crankshaft Seal     1    
161-7294     Cylinder Gasket     1    
198-6068     Integral Seal     2    
214-7568     O-Ring Seal     4    
234-8937     Integral Seal     1    
270-1820     O-Ring Seal     1    

Refer to Illustration 2.

Single Cylinder Head (420-4423 Gasket Kit)

Table 5
420-4423 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
2N-7174     Gasket     6    
3E-6772     Seal     24    
3S-9643     Lip Type Seal     2    
4N-1156     Regulator Cover Gasket     1    
4N-6295     Return Sleeve     1    
4P-8881     Gasket     1    
5P-7815     O-Ring Seal     1    
5P-8356     O-Ring Seal     4    
6V-3917     O-Ring Seal     4    
6V-5048     O-Ring Seal     1    
6V-5134     O-Ring Seal     1    
6V-5266     O-Ring Seal     6    
6V-6228     O-Ring Seal     1    
7C-0307     Gasket     5    
7J-2036     O-Ring Seal     4    
7M-7273     Gasket     2    
8L-2786     O-Ring Seal     2    
8S-5543     Gasket     1    
9X-7734     O-Ring Seal     1    
033-6027     O-Ring Seal     1    
033-6031     O-Ring Seal     2    
033-6034     O-Ring Seal     6    
061-8561     O-Ring Seal     6    
107-9570     O-Ring Seal     12    
108-5803     O-Ring Seal     1    
108-5806     O-Ring Seal     2    
109-0072     O-Ring Seal     4    
109-0076     O-Ring Seal     6    
112-3258     O-Ring Seal     2    
112-3540     O-Ring Seal     2    
114-2687     O-Ring Seal     1    
116-7220     Rectangular Seal     12    
116-7221     Rectangular Seal     12    
116-7222     Rectangular Seal     6    
126-2702     Integral Seal     1    
129-9452     Exhaust Manifold Gasket     6    
152-2938     O-Ring Seal     4    
152-2939     O-Ring Seal     2    
198-6068     Integral Seal     1    
214-7568     O-Ring Seal     7    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
229-5332     Exhaust Seal     2    
230-0940     Valve Cover Seal     6    
272-2583     O-Ring Seal     3    
273-5039     O-Ring Seal     1    

Refer to Illustration 2.

Central and Lower Structure (421-7251 Gasket Kit)

Table 6
421-7251 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
3P-0650     O-Ring Seal     4    
5P-8068     O-Ring Seal     2    
5P-8210     O-Ring Seal     1    
6V-3830     O-Ring Seal     1    
6V-4589     O-Ring Seal     6    
6V-5048     O-Ring Seal     2    
6V-5063     O-Ring Seal     1    
8C-3445     Dust Cap     1    
9M-9647     O-Ring Seal     2    
9X-7378     O-Ring Seal     1    
118-5068     O-Ring Seal     1    
165-6170     Plug     3    
214-7568     O-Ring Seal     1    
234-8937     Integral Seal     1    
239-5572     Integral Seal     1    
343-8888     Gasket     2    
353-1648     Oil Pan Gasket     1    

Refer to Illustration 2.

Fuel System (420-5696 Gasket Kit)

Table 7
420-5696 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1P-0436     Gasket     1    
5P-7815     O-Ring Seal     1    
5P-9890     O-Ring Seal     2    
6V-1197     O-Ring Seal     1    
6V-3549     O-Ring Seal     1    
6V-4589     O-Ring Seal     2    
6V-5048     O-Ring Seal     2    
6V-5134     O-Ring Seal     1    
6V-6923     Backup Ring     1    
8L-2786     O-Ring Seal     5    
9X-7734     O-Ring Seal     1    
033-6033     O-Ring Seal     1    
152-2938     O-Ring Seal     4    
152-2939     O-Ring Seal     2    
214-7568     O-Ring Seal     23    
234-8937     Integral Seal     1    

Refer to Illustration 2.

Front Structure (419-9903 Gasket Kit)

Table 8
419-9903 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
4N-1156     Regulator Cover Gasket     1    
4N-1684     Gasket     1    
4N-1946     Gasket     1    
4P-8881     Gasket     1    
6N-2508     Gasket     1    
6V-1197     O-Ring Seal     1    
6V-5134     O-Ring Seal     1    
7C-0307     Gasket     1    
8L-2786     O-Ring Seal     4    
8S-5543     Gasket     1    
9X-7371     O-Ring Seal     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
112-1579     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
166-9145     Cylinder Block Gasket     1    
193-9155     Gasket     1    
214-7568     O-Ring Seal     1    
234-8937     Integral Seal     1    

Refer to Illustration 2.

Oil Cooler and Lines (420-6457 Gasket Kit)

Table 9
420-6457 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
2P-3760     Gasket     2    
3P-0650     O-Ring Seal     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
5P-4268     O-Ring Seal     1    
5P-5846     O-Ring Seal     1    
5P-8068     O-Ring Seal     5    
6V-5048     O-Ring Seal     1    
7C-0307     Gasket     1    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0077     O-Ring Seal     2    
113-5304     O-Ring Seal     3    
198-1517     Gasket     2    
234-8937     Integral Seal     1    
343-8888     Gasket     2    

Refer to Illustration 2.

Heat Exchanger (420-4427 Gasket Kit)

Table 10
420-4427 Gasket Kit (Heat Exchanger)    
Part Number     Part Name     Qty    
2M-1395     Gasket     3    
3D-2824     O-Ring Seal     1    
3J-1907     O-Ring Seal     4    
3S-9643     Lip Type Seal     2    
4K-1388     O-Ring Seal     1    
4N-1156     Regulator Cover Gasket     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
4P-8881     Gasket     1    
6V-9027     O-Ring Seal     4    
7C-0307     Gasket     3    
7M-8485     O-Ring Seal     2    
8S-5543     Gasket     1    
109-0072     O-Ring Seal     8    
109-0074     O-Ring Seal     1    
109-0078     O-Ring Seal     4    
110-7752     O-Ring Seal     2    
112-1102     O-Ring Seal     2    
343-8888     Gasket     2    

Refer to Illustration 2.

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