- Marine Engine:
- 3412E MARINE (S/N: 9KS1-UP)
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.
This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.
Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.
Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.
Note: This kit does not contain rod bearings, main bearings, and thrust plates.
Note: For assistance with technical questions, contact your local Cat dealer.
Note: For more information, visit us at catmarinesupport.com.
Note: For access to our website, you can scan the QR code below with a QR enabled device.
Illustration 1 | g03319969 |
Reference Material
Engine Model     | Engine Arrangement     | Engine Serial Number Range     | Parts Book Media     | Disassembly and Assembly Media     |
3412E     | 177-8882     | S/N:9KS1-UP     | SEBP2865     | SENR5031     |
177-8881 | ||||
153-9100 | ||||
153-9101 |
Note: For ordering reference material contact your local Cat dealer.
3412E 436-1745 Major Overhaul Kit Consist
436-1745 Major Overhaul Kit Consist     | ||
Gasket Kits     | ||
Part Number     | Part Name     | Qty     |
176-8167     | After Cooler and Lines Gasket Kit     | 1     |
420-4422     | Rear Structure Gasket Kit     | 1     |
420-4423     | Single Cylinder Head Gasket Kit     | 2     |
421-7251     | Central and Lower Structure Gasket Kit     | 1     |
420-5696     | Fuel System Gasket Kit     | 1     |
419-9903     | Front Structure Gasket Kit     | 1     |
420-6457     | Oil Cooler and Lines Gasket Kit     | 1     |
420-4427     | Heat Exchanger Gasket Kit     | 1     |
Additional Parts Included in This Kit     | ||
Part Number     | Part Name     | Qty     |
0L-0765     | Stud     | 2     |
0L-1352     | Bolt     | 2     |
0T-0573     | Bolt     | 3     |
1Q-1345     | Hose     | 10CM     |
1R-0749     | Fuel Filter     | 2     |
1R-1808     | Engine Oil Filter     | 2     |
2B-2695     | Bolt     | 4     |
2K-4973     | Locknut     | 3     |
2N-2766     | Locknut     | 24     |
3E-6773     | O-Ring Seal     | 2     |
3G-2292     | Locking Bolt     | 5     |
3P-0650     | O-Ring Seal     | 1     |
4M-1336     | Ferrule     | 3     |
4N-0342     | Plate     | 1     |
4N-0685     | Bushing     | 5     |
4N-0865     | Gasket     | 1     |
4N-6658     | Bushing     | 2     |
4N-8150     | Spring     | 2     |
4W-3034     | Hose Clamp     | 3     |
5B-9651     | Zinc Plug     | 2     |
5F-0304     | Plug     | 4     |
5H-8985     | Spring Pin     | 1     |
5M-2894     | Hard Washer     | 6     |
5P-5846     | O-Ring Seal     | 1     |
5P-5855     | Bolt     | 4     |
6K-0806     | Cable Strap     | 10     |
6V-1520     | Drain Valve     | 2     |
6V-5063     | O-Ring Seal     | 1     |
7N-2443     | Thrust Washer     | 1     |
7W-6492     | Pipe Plug     | 2     |
7W-6534     | Pipe Plug     | 4     |
7X-7958     | Hose Clamp     | 2     |
8M-2296     | Full Nut     | 8     |
8T-6757     | Pipe Plug     | 6     |
8T-6763     | Pipe Plug     | 4     |
9S-4190     | O-Ring Plug     | 6     |
9S-8752     | Full Nut     | 2     |
9X-0263     | Adapter     | 1     |
061-9456     | O-Ring Seal     | 1     |
101-8917     | Taperlock Stud     | 26     |
106-1792     | Taperlock Stud     | 24     |
111-2721     | Felt Plug     | 1     |
112-9217     | Thrust Plate     | 1     |
114-4427     | O-Ring Seal     | 2     |
126-0577     | Breather As     | 3     |
162-2501     | Hose As     | 1     |
198-1517     | Gasket     | 1     |
226-4753     | Gasket     | 2     |
248-5513     | Temperature Regulator     | 2     |
258-8917     | Protection Sleeve     | 1     |
282-1915     | Check Valve Gp     | 1     |
305-6843     | Guide Spring     | 24     |
392-9208     | Valve Plunger     | 2     |
Note: For assistance or technical questions contact your local Cat dealer.
Note: Refer to Illustration 2 for location of gasket kits.
3412E Engine Gasket Kit Locations
Illustration 2 | g03383269 |
(1) Aftercooler and Lines ( 176-8167 Gasket Kit ) (2) Rear structure ( 420-4422 Gasket Kit ) (3) Single Cylinder Head ( 420-4423 Gasket Kit ) (4) Central and Lower ( 421-7251 Gasket Kit ) (5) Fuel System ( 420-5696 Gasket Kit ) (6) Heat Exchanger ( 420-4427 Gasket Kit ) (7) Front Structure ( 419-9903 Gasket Kit ) (8) Oil Cooler and Lines ( 420-6457 Gasket Kit ) |
Gasket Kit Consists
Aftercooler and Lines (176-8167 Gasket Kit)
176-8167 Gasket Kit (Aftercooler and Lines)     | ||
Part Number     | Part Name     | Qty     |
3E-6773     | O-Ring Seal     | 2     |
4N-2564     | Gasket     | 1     |
4N-4307     | Gasket     | 1     |
4N-8628     | Gasket     | 1     |
7C-0307     | Gasket     | 1     |
033-6033     | O-Ring Seal     | 2     |
109-0076     | O-Ring Seal     | 6     |
112-3258     | O-Ring Seal     | 3     |
112-3259     | O-Ring Seal     | 2     |
112-8186     | O-Ring Seal     | 2     |
Refer to Illustration 2.
Rear Structure (420-4422 Gasket Kit)
420-4422 Gasket Kit (Rear Structure)     | ||
Part Number     | Part Name     | Qty     |
2A-1162     | Gasket     | 4     |
4H-6145     | Gasket     | 1     |
5F-3144     | O-Ring Seal     | 1     |
9Y-6089     | Gasket     | 1     |
061-9456     | O-Ring Seal     | 1     |
112-3540     | O-Ring Seal     | 2     |
114-4427     | O-Ring Seal     | 2     |
126-2702     | Integral Seal     | 2     |
142-5868     | Crankshaft Seal     | 1     |
161-7294     | Cylinder Gasket     | 1     |
198-6068     | Integral Seal     | 2     |
214-7568     | O-Ring Seal     | 4     |
234-8937     | Integral Seal     | 1     |
270-1820     | O-Ring Seal     | 1     |
Refer to Illustration 2.
Single Cylinder Head (420-4423 Gasket Kit)
420-4423 Gasket Kit (Single Cylinder Head)     | ||
Part Number     | Part Name     | Qty     |
2N-7174     | Gasket     | 6     |
3E-6772     | Seal     | 24     |
3S-9643     | Lip Type Seal     | 2     |
4N-1156     | Regulator Cover Gasket     | 1     |
4N-6295     | Return Sleeve     | 1     |
4P-8881     | Gasket     | 1     |
5P-7815     | O-Ring Seal     | 1     |
5P-8356     | O-Ring Seal     | 4     |
6V-3917     | O-Ring Seal     | 4     |
6V-5048     | O-Ring Seal     | 1     |
6V-5134     | O-Ring Seal     | 1     |
6V-5266     | O-Ring Seal     | 6     |
6V-6228     | O-Ring Seal     | 1     |
7C-0307     | Gasket     | 5     |
7J-2036     | O-Ring Seal     | 4     |
7M-7273     | Gasket     | 2     |
8L-2786     | O-Ring Seal     | 2     |
8S-5543     | Gasket     | 1     |
9X-7734     | O-Ring Seal     | 1     |
033-6027     | O-Ring Seal     | 1     |
033-6031     | O-Ring Seal     | 2     |
033-6034     | O-Ring Seal     | 6     |
061-8561     | O-Ring Seal     | 6     |
107-9570     | O-Ring Seal     | 12     |
108-5803     | O-Ring Seal     | 1     |
108-5806     | O-Ring Seal     | 2     |
109-0072     | O-Ring Seal     | 4     |
109-0076     | O-Ring Seal     | 6     |
112-3258     | O-Ring Seal     | 2     |
112-3540     | O-Ring Seal     | 2     |
114-2687     | O-Ring Seal     | 1     |
116-7220     | Rectangular Seal     | 12     |
116-7221     | Rectangular Seal     | 12     |
116-7222     | Rectangular Seal     | 6     |
126-2702     | Integral Seal     | 1     |
129-9452     | Exhaust Manifold Gasket     | 6     |
152-2938     | O-Ring Seal     | 4     |
152-2939     | O-Ring Seal     | 2     |
198-6068     | Integral Seal     | 1     |
214-7568     | O-Ring Seal     | 7     |
225-3099     | Cylinder Head Gasket     | 1     |
225-3101     | Plate Gasket     | 1     |
229-5332     | Exhaust Seal     | 2     |
230-0940     | Valve Cover Seal     | 6     |
272-2583     | O-Ring Seal     | 3     |
273-5039     | O-Ring Seal     | 1     |
Refer to Illustration 2.
Central and Lower Structure (421-7251 Gasket Kit)
421-7251 Gasket Kit (Central and Lower Structure)     | ||
Part Number     | Part Name     | Qty     |
3P-0650     | O-Ring Seal     | 4     |
5P-8068     | O-Ring Seal     | 2     |
5P-8210     | O-Ring Seal     | 1     |
6V-3830     | O-Ring Seal     | 1     |
6V-4589     | O-Ring Seal     | 6     |
6V-5048     | O-Ring Seal     | 2     |
6V-5063     | O-Ring Seal     | 1     |
8C-3445     | Dust Cap     | 1     |
9M-9647     | O-Ring Seal     | 2     |
9X-7378     | O-Ring Seal     | 1     |
118-5068     | O-Ring Seal     | 1     |
165-6170     | Plug     | 3     |
214-7568     | O-Ring Seal     | 1     |
234-8937     | Integral Seal     | 1     |
239-5572     | Integral Seal     | 1     |
343-8888     | Gasket     | 2     |
353-1648     | Oil Pan Gasket     | 1     |
Refer to Illustration 2.
Fuel System (420-5696 Gasket Kit)
420-5696 Gasket Kit (Fuel System)     | ||
Part Number     | Part Name     | Qty     |
1P-0436     | Gasket     | 1     |
5P-7815     | O-Ring Seal     | 1     |
5P-9890     | O-Ring Seal     | 2     |
6V-1197     | O-Ring Seal     | 1     |
6V-3549     | O-Ring Seal     | 1     |
6V-4589     | O-Ring Seal     | 2     |
6V-5048     | O-Ring Seal     | 2     |
6V-5134     | O-Ring Seal     | 1     |
6V-6923     | Backup Ring     | 1     |
8L-2786     | O-Ring Seal     | 5     |
9X-7734     | O-Ring Seal     | 1     |
033-6033     | O-Ring Seal     | 1     |
152-2938     | O-Ring Seal     | 4     |
152-2939     | O-Ring Seal     | 2     |
214-7568     | O-Ring Seal     | 23     |
234-8937     | Integral Seal     | 1     |
Refer to Illustration 2.
Front Structure (419-9903 Gasket Kit)
419-9903 Gasket Kit (Front Structure)     | ||
Part Number     | Part Name     | Qty     |
4N-1156     | Regulator Cover Gasket     | 1     |
4N-1684     | Gasket     | 1     |
4N-1946     | Gasket     | 1     |
4P-8881     | Gasket     | 1     |
6N-2508     | Gasket     | 1     |
6V-1197     | O-Ring Seal     | 1     |
6V-5134     | O-Ring Seal     | 1     |
7C-0307     | Gasket     | 1     |
8L-2786     | O-Ring Seal     | 4     |
8S-5543     | Gasket     | 1     |
9X-7371     | O-Ring Seal     | 1     |
109-0072     | O-Ring Seal     | 8     |
109-0074     | O-Ring Seal     | 1     |
112-1579     | O-Ring Seal     | 1     |
112-1580     | O-Ring Seal     | 1     |
142-5867     | Crankshaft Seal     | 1     |
166-9145     | Cylinder Block Gasket     | 1     |
193-9155     | Gasket     | 1     |
214-7568     | O-Ring Seal     | 1     |
234-8937     | Integral Seal     | 1     |
Refer to Illustration 2.
Oil Cooler and Lines (420-6457 Gasket Kit)
420-6457 Gasket Kit (Oil Cooler and Lines)     | ||
Part Name     | Part Number     | Qty     |
2P-3760     | Gasket     | 2     |
3P-0650     | O-Ring Seal     | 1     |
4N-1946     | Gasket     | 1     |
4N-2199     | Gasket     | 1     |
4P-8881     | Gasket     | 1     |
5P-4268     | O-Ring Seal     | 1     |
5P-5846     | O-Ring Seal     | 1     |
5P-8068     | O-Ring Seal     | 5     |
6V-5048     | O-Ring Seal     | 1     |
7C-0307     | Gasket     | 1     |
8S-5543     | Gasket     | 1     |
109-0072     | O-Ring Seal     | 8     |
109-0074     | O-Ring Seal     | 1     |
109-0077     | O-Ring Seal     | 2     |
113-5304     | O-Ring Seal     | 3     |
198-1517     | Gasket     | 2     |
234-8937     | Integral Seal     | 1     |
343-8888     | Gasket     | 2     |
Refer to Illustration 2.
Heat Exchanger (420-4427 Gasket Kit)
420-4427 Gasket Kit (Heat Exchanger)     | ||
Part Number     | Part Name     | Qty     |
2M-1395     | Gasket     | 3     |
3D-2824     | O-Ring Seal     | 1     |
3J-1907     | O-Ring Seal     | 4     |
3S-9643     | Lip Type Seal     | 2     |
4K-1388     | O-Ring Seal     | 1     |
4N-1156     | Regulator Cover Gasket     | 1     |
4N-1946     | Gasket     | 1     |
4N-2199     | Gasket     | 1     |
4P-8881     | Gasket     | 1     |
6V-9027     | O-Ring Seal     | 4     |
7C-0307     | Gasket     | 3     |
7M-8485     | O-Ring Seal     | 2     |
8S-5543     | Gasket     | 1     |
109-0072     | O-Ring Seal     | 8     |
109-0074     | O-Ring Seal     | 1     |
109-0078     | O-Ring Seal     | 4     |
110-7752     | O-Ring Seal     | 2     |
112-1102     | O-Ring Seal     | 2     |
343-8888     | Gasket     | 2     |
Refer to Illustration 2.