2012/12/11 Caterpillar


A New Wastegate Bellows and Gaskets Are Used On Certain 3500C Marine Engines {1059}

Usage:

3512C T3R
Engine:
3512C (S/N: TKP1-UP; T3R1-UP; T3W1-UP; T3Y1-UP)
3516C (S/N: TKT1-UP; TKX1-UP; TKY1-UP)

Description of Change: The new bellows assembly utilizes a new gasket to improve the seal of the wastegate adapter connections. The ends of the bellows have flanges in order to improve the joint.

Adaptable To: The new parts listed in Table 1 and 2 are adaptable back to first production of the serial numbers listed above. The new exhaust manifolds must be used with the new bellows assembly.

ReferenceRefer to Disassembly and Assembly, UENR0114, "Exhaust Manifold - Remove and Install "

Table 1
378-8887 Exhaust Manifold Gp    
New Part No.     Former Part No.    
363-2095 Bellows As     359-6702 Bellows As    
397-4972 Exhaust Manifold     374-8120 Exhaust Manifold    
397-4973 Exhaust Manifold     374-8121 Exhaust Manifold    
397-4969 Adapter     374-8122 Adapter    
392-9656 Exhaust Gasket     377-8761 Exhaust Gasket    

Table 2
378-8888 Exhaust Manifold Gp    
New Part No.     Former Part No.    
363-2095 Bellows As     359-6702 Bellows As    
397-4970 Exhaust Manifold     374-8123 Exhaust Manifold    
397-4971 Exhaust Manifold     374-8124 Exhaust Manifold    
397-4969 Adapter     374-8122 Adapter    
392-9656 Exhaust Gasket     377-8761 Exhaust Gasket    



Illustration 1g03311038

Flange of the new 363-2095 Bellows As




Illustration 2g03307217

378-8887 Exhaust Manifold Gp

(1) 397-4972 Exhaust Manifold

(2) 363-2095 Bellows As

(3) 397-4973 Exhaust Manifold

(4) 397-4969 Adapter




Illustration 3g03310897

378-8888 Exhaust Manifold Gp

(2) 363-2095 Bellows As

(4) 397-4969 Adapter

(5) 397-4970 Exhaust Manifold

(6) 397-4971 Exhaust Manifold




Illustration 4g03307516

Bellow and gasket assembly for both exhaust manifold groups

(2) 363-2095 Bellows As

(7) 392-9656 Exhaust Gasket

(8) 241-2634 Clamp As

Lubricate the threads, bearing surfaces and inside diameter of the clamps with copper anti-seize before assembly. Tighten the clamps to 8 ± 1 N·m (71 ± 9 lb in).

Note: The bellows and the V band clamps are one time use only parts.

Table 3
Effectivity    
S/N:T3R00226-UP    
S/N:T3W00202-UP    
S/N:TKT00210-UP    
S/N:TKY00228-UP    
S/N:TKX00200-UP    
S/N:TKP00200-UP    

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