Cylinder Liner - Remove and Install
Removal Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 5P-8665 (1) | Cylinder Liner Puller Gp | 1 |
| B | 2P-8260 | Cylinder Liner Installer | 1 |
| C | 207-1600 | Rubber Lubricant | - |
| 207-1601 (2) | Rubber Lubricant | - | |
| D | 6V-9448 (3) | Cylinder Pack Puller | 1 |
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| ( 1 ) | 373-1438 Cylinder Pack Puller is an optional Tool for removing the cylinder liner. |
| ( 2 ) | For use in EAME |
| ( 3 ) | 6V-9448 Cylinder Pack Puller is the Tool for removing C15 cylinder liners. |
Start By:
- Remove the pistons and connecting rods.
- Use Tooling (A) to remove cylinder liner (1) .
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 | |
| Illustration 1 | g01111472 |
- Remove liner seals (3) and filler band (2) from cylinder liner (1) .
Installation Procedure
- Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect".
- Install liner seals (3) on cylinder liner (1) .
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 | |
| Illustration 2 | g01111530 |
- Apply Tooling (C) on the cylinder block liner bore surfaces and liner seals (3) .
Note: Do not use oil, grease, or Vaseline as a rubber lubricant on the lower liner seals.
- Dip filler band (2) in clean engine oil for a moment. Install the filler band on the cylinder liner immediately.
- Use Tooling (B) to install cylinder liner (1) in the cylinder block. Ensure that any marks in relation to the cylinder liner projection are in alignment.
End By: Install the pistons and connecting rods.
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