3508C, 3512C and 3516C Locomotive Engines Caterpillar


Engine Oil Cooler Bypass and Cooling Jet Sequence Valves

Usage:

3508C F1X


Illustration 1g02851676
Right side view

Table 1
Specification for 324-3499 Engine Oil Lines Gp 
Item  Qty  Part  Specification Description 
350-9488 Tube As  Use the following procedure to tighten the clamp assembly to the tube assembly:
1. Snugly tighten the clamp assembly (2) to the tube assembly (3).
2. Tighten two bolts (1) of the clamp assembly to the tube assembly (3) to 47 ± 9 N·m (35 ± 7 lb ft).
3. Tighten two bolts (4) of the clamp assembly to the tube assembly to 47 ± 9 N·m (35 ± 7 lb ft)
244-5867 Elbow  Use the following procedure to tighten the clamp assembly to the elbow:
1. Tighten two bolts (4) of the clamp assembly to the elbow (7) to 47 ± 9 N·m (35 ± 7 lb ft)
109-2332 O-Ring Seal  Lubricate the bore lightly with the fluid that is being sealed. 
6B-9202 Spring  Length under test force is 68.3 mm (2.69 inch)
Test force is 84.5 to 99.6 N (19.0 to 22.4 lb).
Free length after test is 112.8 mm (4.44 inch).
The cooling jet sequence valves must start to open at a pressure difference of 130 ± 30 kPa (19 ± 4 psi).
The cooling jet sequence valves must be fully open at a pressure difference of 200 ± 30 kPa (29 ± 4 psi)


Illustration 2g02851677
Top view


Illustration 3g02851678
View of area A with elbow and bracket removed

Table 2
Item  Qty  Part  Specification Description 
2W-1053 Plug  Torque to 100 ± 15 N·m (74 ± 11 lb ft)
237-7623 O-Ring Seal  Lubricate the bore lightly with the fluid that is being sealed. 
10  124-4273 Bypass Valve  The oil cooler bypass valve must open with a pressure difference of 180 ± 20 kPa (26 ± 3 psi)
11  2W-1635 Spring  Length under test force is 102.0 mm (4.02 inch)
Test force is 518 ± 26 N (116 ± 6 lb).
Free length after test is 143.4 mm (5.65 inch).
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