Converting the 165-1594 Harness to the 3E-0020 Converter Control Gp {1408, 1926} Caterpillar

Engine:

3176 (S/N: 2YG1-UP; 7LG1-UP)

3406B (S/N: 8TC1-UP; 2EK1-UP; 4CK1-UP)

3406C (S/N: 4CK1-UP)

Wheel Loader:

924GZ (S/N: WGX1-UP)

924HZ (S/N: PED1-UP)

928G (S/N: WLG1-UP)

930H (S/N: DHC1-UP; FTD1-UP)

Introduction

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

The 3E-0020 Converter Control Gp uses spade terminals for the sensor connectors.

The 165-1594 Harness uses a 2-pin Deutsch connector for the sensor connectors.

The white wire is for sensor 1 and the black wire is for sensor 2.

If the 3E-0020 Converter Control Gp is not available, the 165-1594 Harness may be modified.

This Special Instruction explains how to modify the 165-1594 Harness in order to be used as the 3E-0020 Converter Control Gp .

Required Tools and Parts

Conversion Procedure

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Illustration 1	g02623737
(1) 2-pin Deustch connector

1. Cut off the 2-pin Deustch connector (1). Cut the wires to a length of approximately 900 mm (35 inch)

2. Strip the ends of the wires.

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Illustration 2	g02623756
(2) 8C-9989 Tube (Heat Shrink) (3) 4K-6494 Solder Terminal

3. Insert 20 mm (0.8 inch) of heat shrink tubing (2) over the ends of the wires.

4. Crimp a terminal (3) onto the end of each wire.

5. Slide the heat-shrink tubing over the crimped terminals. Complete the conversion by using a heat gun to shrink the tubing.