UPSB220 Uninterruptible Power Supply Caterpillar


Circuit Breaker Recommendation

Usage:

UPSB 220 JFA

Normal AC Source

Table 1
Normal and Bypass AC Input    
Number of conductors     Three phases    
Rated voltage and tolerance     480 V +/- 10% (adjustable to +/-15%)    
Rated frequency and tolerance     60 Hz +/- 10%    

The correct circuit breaker must be selected based on the following criteria.

  1. The breaking capacity for the circuit breaker.

  1. The expected short-circuit current at the installation site.

  1. The need to protect the static-switch semiconductors, that is, the maximum permissible current for the static-switch semiconductors must be considered.

  1. The selection must include the distinct needs for the UPS output fuses and protection devices on the load side of the UPS.

Table 2
Electrical Parameters for the Normal AC Source    
Rated UPS output in kVA     Normal AC source current    
Rated current (In) for unit For 25% overload (3)     For 50% overload (3)    
With battery at start of charge cycle (1) Without battery (2)    
150     245     236     295     354    
180     295     283     354     425    
225     332     320     400     480    
( 3 ) The normal AC source currents given for an overload of 25% or 50% are maximum values. The currents have been determined for a battery with a float charging voltage and a load power factor of 0.9. When choosing the circuit breaker rating, use the "rated current" column. Check that the circuit breaker tripping curves are compatible with the values in the overload columns.
( 1 ) The rated normal AC source currents (In) have been determined based on the following criteria. The rated phase-to-phase voltage is 480 V. The battery has a 10 minute backup time at the beginning of the charge. An example calculation is 412 x 1.2 = 494 V. The full rated load has a power factor of 0.9.
( 2 ) The rated normal AC source currents (In) have been determined. The currents take into account a float charging voltage and a full rated load with a power factor of 0.9.

Bypass AC Source

Use the following information to determine the required rating of the protective circuit breaker on bypass AC input.

Note: If the installation includes a transformer on the bypass AC input, allow for the inrush current caused by magnetization of the transformer windings.

Table 3
Electrical Parameters for Bypass AC Source (480 V)    
Rated UPS output in kVA     Current bypass AC source (4)    
Rated current (In) for unit Rate current for 25% overload     for 50% overload    
150     180     236     270    
180     217     283     325    
225     271     320     407    
( 4 ) The bypass AC source currents have been determined for a rated phase-to-phase voltage of 480 V. The load power factor is 0.9. The bypass AC source currents have been determined for full rated load as well as overloads of 25% or 50%. When choosing the circuit breaker rating, use the "rated current" column. Check that the circuit breaker tripping curves are compatible with the data in the overload columns.

Table 4
Maximum Permissible Current    
UPS output in kVA     Current/Time    
150     33 (In) for 20 ms    
180     27 (In) for 20 ms    
225     22 (In) for 20 ms    



Illustration 1g02383657

Fuse Usage Chart

Circuit Breaker for Line Side of UPS

The following information is provided for a single UPS unit.

Note: Ensure that short-circuit current and protection of the static switch semiconductors on the bypass AC input is considered.

Table 5
Recommended Ratings for Circuit Breakers for the Line Side of UPS    
Rated UPS output in kVA     CB on normal AC input     CB on bypass AC input    
circuit breaker control unit     circuit breaker     control unit    
150     250A     200A     250A     200A    
180     250A     250A     250A     250A    
225     400A     400A     400A     400A    

Circuit Breaker for Load Side of UPS

The load side breakers provide protection for each UPS output circuit.

Note: If the recommended breaker is not installed and a short-circuit occurs, a break longer than 20 minutes on the remaining output circuits may occur.

Table 6
Recommended Breaker Ratings for the Load Side of a Single UPS    
Rated UPS output in kVA     Load side circuit breaker    
Circuit Breaker Control Unit    
100kVA to 225kVA     100A     63A curve C 100A curve B    

Parallel Connected UPS Units

For installations with redundant units, only the units required to supply the load power must be considered. An example is an installation that consists of three UPS units in parallel. One UPS unit is redundant and two UPS units are used to determine bypass AC source, load currents, and cable cross-sections.

Table 7 provides an example for rating of up to four UPS units in parallel.

Table 7
Parameters for Bypass AC Source and Load Cables for a UPS Units in Parallel    
Rated unit output in kVA     Number of parallel connected     Total UPS rated output in kVA     Bypass AC source or load line current units in Amps    
150     2
3
4    
300
450
600    
360
540
720    
180     2
3
4    
360
540
720    
434
651
868    
225     2
3
4    
450
675
900    
542
813
1084    

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