C18 Generator Set Engines Caterpillar


Configuration Parameters

Usage:

C18 DDS
System configuration parameters are parameters that are configured to specify the engine's emissions levels, the power rating, and the specific application. Default values for the parameters are programmed at the factory. Some parameters may be changed in order to equip the engine for a specific application. The system configuration parameters must be reprogrammed if the Electronic Control Module (ECM) is replaced. It is not necessary to reprogram the system configuration parameters if you update the ECM flash file. Certain configuration parameters are stamped into the engine information plate.

Note: If the parameters that are protected with the factory passwords are changed, the Caterpillar warranty may be voided.

Parameter Descriptions

Equipment ID

This parameter allows the customer to enter a description into the ECM in order to identify the engine's application. A maximum of 17 characters can be entered in the field.

Engine Serial Number

The engine serial number must be programmed to match the engine serial number that is stamped on the engine information plate. The engine serial number is not preprogrammed into a replacement ECM.

ECM Serial Number

The serial number of the ECM that is stored in the ECM memory

Software Group Part Number

The part number of the flash file that is currently installed in the ECM

Software Group Release Date

The release date of the flash file that is currently installed in the ECM

Software Group Description

The description of the application for the flash file that is currently installed in the ECM

Rating Number

The rating number corresponds to the selected set of performance maps that has been selected for this application. There may be more than one set of performance maps that are available for this engine. All of the maps are resident in the flash file for the engine.

Rated Frequency

The line frequency of the generator set

Rated Engine Speed

The optimum speed of the engine

Rated Real Genset Power

The output power of the generator set in kilowatts

Rated Apparent Genset Power

The kVA rating of the generator set

Rating Configuration

The performance maps in the software

Test Spec

This is the engine's "Test Specifiction Number". Use this number to retrieve data that is related to the engine's specifications from the Technical Marketing Information System (TMI). The following information can be retrieved from TMI:

  • "As shipped consists"

  • "Engine test specifications"

  • "Systems data"

  • "Physical data"

  • "Gasket kit data"

  • "Reman parts"

  • "Performance data"

A link to TMI Web can be found on the web site for the Service Information System (SIS).

Engine Acceleration Rate

This parameter defines the maximum rate of engine acceleration.

Low Idle Speed

This parameter defines the low idle rpm of the engine.

Engine Speed Droop

This parameter enables the engine to be operated in a load sharing system.

Droop/Isochronous Switch Enable

This parameter defines the installation status of a switch that is used to select droop or isochronous mode.

Droop Mode Selection

This parameter allows the customer to select droop or isochronous mode.

Remote Emergency Stop (E-Stop) Switch Input Type Configuration

This parameter sets the installation status and the configuration of the emergency stop switch.

Desired Speed Input Configuration

This parameter defines the type of signal that is used for throttle control. This parameter will be used while a valid signal is present at the expected input.

The following input types are available:

PWM - A Pulse Width Modulated signal (PWM) is received via terminal P1-66 at the ECM connector.

CAN Input - A J1939 signal is received via the CAN data link.

0 - 5 VDC - An analog signal is received via terminal P1-15 at the ECM connector.

Secondary Desired Speed Input Configuration

This parameter defines the type of signal that is used as a secondary throttle control. If the signal for this input becomes unavailable, the ECM will revert to this type of signal for the throttle control. Refer to "Desired Speed Input Configuration" for the input types that are available.

Fuel Enable Input Configuration

This parameter allows the selection for the type of input that is used to enable the fuel for the engine.

Secondary Fuel Enable Input Enable Status

This parameter sets the installation status of a secondary switch that can be used to enable the fuel for the engine.

Coolant Level Sensor

This parameter can be set to either "Installed" or "Not Installed".

Engine Oil Temperature Sensor

This parameter can be set to either "Installed" or "Not Installed".

Engine Oil Capacity

Program this parameter to the capacity of engine oil for the engine.

Maintenance Indicator Mode

The ECM records data that is related to equipment maintenance. The ECM will activate the maintenance indicator lamp when scheduled maintenance is due. The maintenance indicator lamp can be reset by actuating the maintenance clear switch. The maintenance interval may be based on operating hours or fuel consumption. The ECM provides information that pertains to maintenance intervals and the last maintenance that was performed.

PM1 Interval

This parameter allows the customer to define the maintenance interval if "Maintenance Indicator Mode" is programmed to one of the manual options. Refer to the Operation and Maintenance Manual for more information.

Governor Gain Factor

This parameter is used in determining the engine's rate of response to an engine load.

Governor Minimum Stability Factor

This parameter is used by the ECM to offset the steady state speed error when the steady state speed error is less than 20 rpm.

Governor Maximum Stability Factor

This parameter is used by the ECM to offset the steady state speed error when the steady state speed error is greater than 20 rpm.

FLS

This parameter represents the fuel system adjustment that was made at the factory in order to fine tune the fuel system to the engine. The correct value for this parameter is stamped on the engine information plate. Only change this value if the engine is rerated or if a new ECM has been installed. Factory passwords are required to change this parameter.

FTS

This parameter is another parameter that represents a fuel system adjustment that was performed at the factory in order to fine tune the fuel system to this engine. Only change this value if the engine is rerated or if a new ECM has been installed. Factory passwords are required to change this parameter.

Total Tattletale

The total tattletale counts the number of changes to system parameters.

Parameter Table

Table 1
System Configuration Parameters    
Parameter     Available Range or Options     Default     Required Password    
Security Access Parameters    
Equipment ID     17 alphanumeric characters     Blank     Customer    
Engine Serial Number     0XX00000 or XXX00000     Blank     Factory    
ECM Serial Number     Hardware Dependent     Blank     Read Only (1)    
Software Group Part Number     Software Dependent     Read Only (1)    
Software Group Release Date     Software Dependent     Read Only (1)    
Software Group Description     Software Dependent     Read Only (1)    
Selected Engine Ratings    
Rating Number     Software Dependent     None    
Rated Frequency     Software Dependent     Read Only (1)    
Rated Engine Speed     Software Dependent     Read Only (1)    
Rated Real Genset Power     Kilowatts (if applicable)     Rated power     Read Only (1)    
Rated Apparent Genset Power     Kilowatts (if applicable)     Rated power     Read Only (1)    
Rating Configuration     Software Dependent     Read Only (1)    
Test Spec     Software Dependent     Read Only (1)    
Engine/Gear Parameters    
Engine Acceleration Rate     5 - 2000 rpm/sec     500     Customer    
Low Idle Speed     600 to 1200 rpm     1100     Customer    
Engine Speed Droop     0.0 - 8.0 %     3.0 %     Customer    
Droop/Isochronous Switch Enable     Enabled or Disabled     Enabled     Customer    
Droop mode selection     Droop or Isochronous     Isochronous     Customer    
Remote Emergency Stop (E-Stop) Switch Input Type Configuration     Uninstalled
Normally Open
Normally Closed    
Normally Open     Customer    
I/O Configuration Parameters    
Desired Speed Input Configuration     PWM
CAN Input
0 - 5 VDC    
CAN Input     Customer    
Secondary Desired Speed Input Configuration (2)     PWM
CAN Input
0 - 5 VDC
Unistalled    
Unistalled     Customer    
Fuel Enable Input Configuration     Switch
J1939    
Switch     Customer    
Secondary Fuel Enable Input Configuration     Enabled or Disabled     Enabled     Customer    
Coolant Level Installation Status     Installed or Uninstalled     Uninstalled     Customer    
Oil Temperature Sensor Installation Status     Installed or Uninstalled     Uninstalled     Customer    
Maintenance Parameters    
Engine Oil Capacity    
20 L (21 qt) to
250 L (264 qt)    

85 L (90 qt)    
Customer    
Maintenance Indicator Mode     OFF
Auto Fuel
Auto Hour
Man Fuel
Man Hour    
OFF     None    
PM1 Interval     Man Hour
100 to 750
Man Fuel

3785 L (1000 US gal)
to

28390 L (7500 US gal)    
Man Hour
250
Man Fuel

9463 L (2500 US gal)    
Customer    
System Settings    
Governor Gain Factor     0 - 65,535     26,214     Customer    
Governor Minumum Stability Factor     0 - 65,535     1049     Customer    
Governor Maximum Stability Factor     0 - 65,535     2097     Customer    
FLS     Programmed at the Factory     Factory    
FTS     Programmed at the Factory     Factory    
ECM Identification Parameters    
Total Tattletale     0 to 65535     0     Read Only (1)    
( 1 ) This parameter can be viewed only. No changes are allowed.
( 2 ) The configuration of this parameter is dependent on the configuration of the throttle controls for the application. Refer to Troubleshooting, "Speed Control - Test" for additional information.

Parameter Worksheet

Table 2
Parameter Worksheet    
Security Access Parameters    
Equipment ID        
ECM Serial Number        
Software Group Part Number        
Software Group Release Date        
Software Group Description        
Selected Engine Rating    
Rating Number        
Rated Frequency        
Rated Engine Speed        
Rated Real Genset Power        
Rated Apparent Genset Power        
Rating Configuration        
Test Spec        
Engine/Gear Parameters    
Engine Acceleration Rate        
Low Idle Speed        
Engine Speed Droop        
Droop/Isochronous Switch Enable        
Droop mode selection        
Remote Emergency Stop (E-Stop) Switch Input Type Configuration        
I/O Configuration Parameters    
Desired Speed Input Configuration        
Secondary Desired Speed Input Configuration (2)        
Fuel Enable Input Configuration        
Secondary Fuel Enable Input Configuration        
Coolant Level Installation Status        
Oil Temperature Sensor Installation Status        
Maintenance Parameters    
Engine Oil Capacity        
"Maintenance Indicator Mode"        
"PM1 Interval"        
System Settings    
Governor Gain Factor        
Governor Minumum Stability Factor        
Governor Maximum Stability Factor        
Injector Serial Numbers    
Cylinder 1        
Cylinder 2        
Cylinder 3        
Cylinder 4        
Cylinder 5        
Cylinder 6        
Information from the Engine Information Plate    
Engine Serial Number        
FLS        
FTS        
( 2 ) The configuration of this parameter is dependent on the configuration of the throttle controls for the application. Refer to Troubleshooting, "Speed Control - Test" for additional information.

Note: Compare the FLS and the FTS from the ECM with the values that are listed on the engine information plate. Use of incorrect parameters could cause damage to the engine. The use of the wrong parameters may also void the Caterpillar warranty or the emission certification for the engine.

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