1987/10/12 Caterpillar


Piston And Camshaft Changes{1214,1210,1200}

Usage:


3500 Family Of Industrial ( 49Y, 95Y ),
Marine ( 50Y, 96Y, 29Z ),
Generator Set ( 23Z, 24Z ),
And Vehicular ( 51Y ) Engines

Reference: Service Magazine, January 27, 1986, Page 1, "Uprated 3500 Series Engines Now Available" and Page 6, "Uprated 3500 Series Engines Use Stronger Pistons, New Connecting Rods And New Piston Pins".

The reference articles discuss changes which were made to the uprated 3500 Family Of Engines. One of the changes that was made to the camshaft causes the inlet valves to begin to open slightly sooner. In conjunction with this camshaft change, the pistons were changed to have a slightly lower rim height. This would provide the desired piston to inlet valve clearance. These are the 4W7402-3, 7W552 and 7C2431 Pistons which can be identified by those part numbers which are stamped on the underside of the piston. See the illustration.

A few earlier, intermediate rated engines were shipped with 4W7402-1 or 4W7402-2 Pistons. These pistons do not have the lower rim height. Normally, these pistons will provide adequate piston to inlet valve clearance. However, if a cylinder head or cylinder block is machined as instructed in the Guideline For Reusable Parts, Form SEBF8076, on an engine which has the new camshaft and 4W7402-1 or 4W7402-2 Pistons; it is possible for the piston to contact the inlet valve. If the cylinder head or cylinder block must be machined on earlier, intermediate rated engines with 4W7402-1 or 4W7402-2 Pistons, those pistons should be replaced with 7C2431 Pistons. The 7C2431 Piston replaces all versions of the 4W7402 Piston.

The chart lists the engine arrangements and effective serial numbers of the engines shipped with 4W7402-1 or 4W7402-2 Pistons. For the engines listed in the chart, and later engines which have the engine arrangement numbers listed in the chart, use only 4W7402-3 or 7C2431 Pistons if a cylinder head or cylinder block is machined. Uprated engines have different engine arrangements that use 7W552 Pistons.


Location of piston part number.

Caterpillar Information System:

1987/10/05 Replacement Thermostats Available For Jacket Water Heaters{1383}
1987/10/05 New Product Support Information Available For Electric Power Generation (EPG){4450,0374}
1987/10/05 Individual Parts Of Caterpillar Hydraulic Gear Pumps Are Available{5073}
1987/09/28 Engine Oil Coolers Have Rubber End Sheets In Place Of Brazed Sheets {1300,1378}
1987/09/28 New Special Instruction, "Using the PEEC Screen Map(s)" {0374}
1987/09/28 New Steel Fuel Injection Pump Lifters Should Not Be Mixed With Aluminum Lifters {1281,1250}
1987/09/28 Either Type Sleeve Satisfactory For Governor Servo Piston {1264}
1987/09/28 Double Lip Seal With Hydrodynamic Grooves Used At Rear Of Crankshaft {1161,1200}
1987/09/28 Thinner Piston Retaining Nuts Are Used In Hydraulic Cylinders {7562}
1987/09/21 New Timing Gear Housing Used In Front Housing Groups To Help Prevent Oil Leaks{1162,1166}
1987/09/21 Single Lip Hydrodynamic Seal Used In Water Pumps{1300,1361}
1987/09/21 New Hydraulic Steering Mounting Group Available{4306}
1987/10/19 Check Plastic Water Sleeve If Engine Experiences Severe Overheating{1380,1350}
1987/10/26 Microfiche For Replacement Engine Bills Of Material {0374,1000}
1987/11/02 Improved Duo-Cone Seal Installers Available{0600,7561}
1987/11/02 Four New Sizes Of Three-Jaw Pullers Available{0700,4050}
1987/11/02 Results Of High Speed And/Or Overspeeding Of 3406B Truck Engines{1105,1209,1210,1214}
1987/11/02 4N3311 Radiator Cap Has Improved Sealing{1382}
1987/11/09 New 1U6313 Adapter Available For Use With Nitrogen Tire Inflation Group{0600,0730}
1987/11/09 Parts Information For VR3 Automatic Voltage Regulators{4467}
1987/11/16 New Service Tools Available{0600}
1987/11/16 New Air Powered Scraper Available For Gasket Removal{0600}
1987/11/16 New 8C9705 12 Volt Converter Available To Power The 8T8697 Electronic Control Analyzer Programmer (ECAP){0600}
1987/11/16 New Water Temperature Regulator Helps Prevent Overcooling{1355}
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