3516E Engines for 994K Wheel Loaders Caterpillar


Fuel Pressure - Test

Usage:

994K MM9

------ WARNING! ------

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.



NOTICE

Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected. Fit a suitable cover over any disconnected fuel system components.



NOTICE

Use a suitable container to catch any fuel that might spill. Clean up any spilled fuel immediately.


Specifications

Table 1
Parameter  Value 
Fuel Manifold Pressure  415 to 620 kPa (60 to 90 psi) 
Fuel Transfer Pump Pressure  415 to 620 kPa (60 to 90 psi) 

Introduction

Use this procedure to check the regulated fuel pressure.

Required Tools

Table 2
Required Tools 
Part Number  Part Name  Qty 
1U-5470  Engine Pressure Gp 


Illustration 1g03779828
1U-5470 Engine Pressure Group
(1) Pressure indicators
(2) Zero adjustment screw
(3) Pressure indicator
(4) Pressure tap
(5) Pressure indicator

This tool group has an indicator that is used to read the pressure in the fuel manifolds. The Special Instruction, SEHS8907 is with the tool group.

Test Preparation - Transfer Pump and Manifold Pressure



Illustration 2g06298690
(6) Fuel line from transfer pump
(7) Plug (unfilter fuel)
(8) Plug (filter fuel)
(9) Line from fuel filter to fuel manifolds (filtered fuel)
(10) Fuel filter

  1. Turn off the engine.

  2. Slowly loosen plugs (7) and (8).

  3. Connect the 1U-5470 Engine Pressure Gp into the unfiltered fuel pressure tap (7).

  4. Connect the 1U-5470 Engine Pressure Gp into the filtered fuel pressure tap (8).

Test Procedure - Transfer Pump and Manifold Pressure

  1. Start the engine.

  2. Operate the engine at rated speed and load.

  3. Note the pressure readings.

    If the pressures are not within the specifications, refer to Troubleshooting, "Fuel Pressure is Low".

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