Installation of LRC XQ Engine Conversion Kit for Certain 994K Machine Engines {1000} Caterpillar

Wheel Loader

994K (S/N: MRK1-UP)

Introduction

This Special Instruction covers the installation procedure of LRC XQ 559-8342 Engine Conversion Kit on certain 994K machine engines.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Caterpillar Channel 1 Videos

For supplemental information and interpretation of Visual Service Procedures, refer to the following video. The previous training has been replaced with the video below.

Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.

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Safety Section

Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.

The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If the tools, the procedure, the work method, or your actions are not recommended by Caterpillar, ensure that the tools and your actions are safe for you and for others.

Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.

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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.

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Personal injury can result from improper handling of chemicals. Make sure you use all the necessary protective equipment required to do the job. Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used. Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.

Graphic Color Description

Color-coding of targeted components, or sections of a part, is used to communicate a required action.

The descriptions below illustrate the different colors and what is represented when used in a graphic.

(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.

(CAT® Yellow) Description of parts.

(Yellow) Components placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.

(Cyan) Special tools or other equipment required for use in a particular step.

(Light Gray) Components used for reference.

(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.

Graphic Symbol Description

This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.

Attach - To connect together or to fasten on something.

Compress, Load - To press together, to squeeze. To transfer weight or force to an object. The weight or force carried by an object.

Lift-Raise - To raise to a higher position. To move or bring something upward.

Tighten - To make nearer to fully stretched, without slack, to apply tension or torque.

Position - To locate to the desired or intended location.

Keep, Store - To retain for reinstallation or reuse.

Remove - To take off or eliminate component

Torque Specifications

Reference: Refer to Torque Specifications SENR3130 for the latest standard torque specifications used for Caterpillar^® fasteners.

Required Parts

Oil Pan Group

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Engine Oil Pan

Installation Procedure

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Remove 18 Bolts at specified locations

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Re-install two 265-5573 Bracket As

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Suppression Group - Sound

Required Parts

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Installation Procedure

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Remove oil gauge group

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Re-install oil gauge group