3500B Engines for Caterpillar Built Power Modules with the ADEM 3 Electronic Control Module Caterpillar


Configuration Parameters

Usage:

PM3508 BLM
Use this procedure if the diagnostic code in Table 1 is active.

Table 1
Diagnostic Codes Table 
Code and Description  Conditions which Generate this Code  System Response 
268-2 Programmed Parameter Fault erratic, intermittent, or incorrect  The engine's Electronic Control Module (ECM) detects that one or more of the programmable parameters have not been programmed.  The ECM may use a default torque map or the ECM may limit the engine to low idle.
The code is active only. 

System configuration parameters are parameters that are configured to specify the engine's emissions levels, the power rating, and the specific application. Default values for the parameters are programmed at the factory. Some parameters may be changed in order to equip the engine for a specific application. The system configuration parameters must be reprogrammed if the ECM is replaced. It is not necessary to reprogram the system configuration parameters if you update the ECM flash file. Certain configuration parameters are stamped into the engine information plate.

Note: If the parameters that are protected with the factory passwords are changed, the Caterpillar warranty may be voided.

268-2 Diagnostic Code

If a programmable parameter has not been programmed, the ECM will generate a 268-2 diagnostic code. The unprogrammed parameters will be set to default. Certain aspects of the engine's performance and engine monitoring may be affected.

If "Injector Trim" is displayed below a 268-2 diagnostic code on Cat ET, refer to Troubleshooting, "Injector Trim File - Install".

Parameter Descriptions

Equipment ID

This parameter allows the customer to enter a description into the ECM in order to identify the engine's application. A maximum of 17 characters can be entered in the field.

Engine Serial Number

The engine serial number must be programmed to match the engine serial number that is stamped on the engine information plate. The engine serial number is not preprogrammed into a replacement ECM.

ECM Serial Number

The serial number of the ECM that is stored in the ECM memory

Software Group Part Number

The part number of the flash file that is currently installed in the ECM

Software Group Release Date

The release date of the flash file that is currently installed in the ECM

Software Group Description

The description of the application for the flash file that is currently installed in the ECM

Rating Number

The rating number corresponds to the selected set of performance maps that has been selected for this application. There may be more than one set of performance maps that are available for this engine. All of the maps are resident in the flash file for the engine.

Rated Frequency

The line frequency of the generator set

Rated Engine Speed

The optimum speed of the engine

Rated Real Genset Power

The output power of the generator set in kilowatts

Rated Apparent Genset Power

The kVA rating of the generator set

Rating Configuration

The performance maps in the software

Test Spec

This is the engine's "Test Specifiction Number". Use this number to retrieve data that is related to the engine's specifications from the Technical Marketing Information System (TMI). The following information can be retrieved from TMI:

  • "As shipped consists"

  • "Engine test specifications"

  • "Systems data"

  • "Physical data"

  • "Gasket kit data"

  • "Reman parts"

  • "Performance data"

A link to TMI Web can be found on the web site for the Service Information System (SIS).

Engine Acceleration Rate

This parameter defines the maximum rate of engine acceleration.

Low Idle Speed

This parameter defines the low idle rpm of the engine.

Engine Speed Droop

This parameter enables the engine to be operated in a load sharing system.

Droop/Isochronous Switch Enable

This parameter defines the installation status of a switch that is used to select droop or isochronous mode.

Droop Mode Selection

This parameter allows the customer to select droop or isochronous mode.

Remote Emergency Stop (E-Stop) Switch Input Type Configuration

This parameter sets the installation status and the configuration of the emergency stop switch.

Desired Speed Input Configuration

This parameter defines the type of signal that is used for throttle control. This parameter will be used while a valid signal is present at the expected input.

The following input types are available:

PWM - A Pulse Width Modulated signal (PWM) is received via terminal P1-66 at the ECM connector.

CAN Input - A J1939 signal is received via the CAN data link.

0 - 5 VDC - An analog signal is received via terminal P1-15 at the ECM connector.

Secondary Desired Speed Input Configuration

This parameter defines the type of signal that is used as a secondary throttle control. If the signal for this input becomes unavailable, the ECM will revert to this type of signal for the throttle control. Refer to "Desired Speed Input Configuration" for the input types that are available.

Fuel Enable Input Configuration

This parameter allows the selection for the type of input that is used to enable the fuel for the engine.

Secondary Fuel Enable Input Enable Status

This parameter sets the installation status of a secondary switch that can be used to enable the fuel for the engine.

Coolant Level Sensor

This parameter can be set to either "Installed" or "Not Installed".

Engine Oil Capacity

Program this parameter to the capacity of the engine oil.

Maintenance Indicator Mode

The ECM records data that is related to equipment maintenance. The ECM will activate the maintenance indicator lamp when scheduled maintenance is due. The maintenance indicator lamp can be reset by actuating the maintenance clear switch. The maintenance interval may be based on operating hours or fuel consumption. The ECM provides information that pertains to maintenance intervals and the last maintenance that was performed.

PM1 Interval

This parameter allows the customer to define the maintenance interval if "Maintenance Indicator Mode" is programmed to one of the manual options. Refer to the Operation and Maintenance Manual for more information.

Governor Gain Factor

This parameter is used in determining the engine's rate of response to an engine load.

Governor Minimum Stability Factor

This parameter is used by the ECM to offset the steady state speed error when the steady state speed error is less than 20 rpm.

Governor Maximum Stability Factor

This parameter is used by the ECM to offset the steady state speed error when the steady state speed error is greater than 20 rpm.

FLS

This parameter represents the fuel system adjustment that was made at the factory in order to fine tune the fuel system to the engine. The correct value for this parameter is stamped on the engine information plate. Only change this value if the engine is rerated or if a new ECM has been installed. Factory passwords are required to change this parameter.

FTS

This parameter is another parameter that represents a fuel system adjustment that was performed at the factory in order to fine tune the fuel system to this engine. Only change this value if the engine is rerated or if a new ECM has been installed. Factory passwords are required to change this parameter.

Total Tattletale

The total tattletale counts the number of changes to system parameters.

Parameter Table

Table 2
System Configuration Parameters 
Parameter  Available Range or Options  Default  Required Password 
ECM Identification Parameters 
Equipment ID  17 alphanumeric characters  Blank  Customer 
Engine Serial Number  0XX00000 or XXX00000  Blank  Factory 
ECM Serial Number  Hardware Dependent  Blank  Read Only(1) 
Software Group Part Number  Software Dependent  Read Only(1) 
Software Group Release Date  Software Dependent  Read Only(1) 
Software Group Description  Software Dependent  Read Only(1) 
Selected Engine Ratings 
Rating Number  Software Dependent  None 
Rated Frequency  Software Dependent  Read Only(1) 
Rated Engine Speed  Software Dependent  Read Only(1) 
Rated Real Genset Power  Kilowatts (if applicable)  Rated power  Read Only(1) 
Rated Apparent Genset Power  Kilowatts (if applicable)  Rated power  Read Only(1) 
Rating Configuration  Software Dependent  Read Only(1) 
Test Spec  Software Dependent  Read Only(1) 
Engine/Gear Parameters 
Engine Acceleration Rate  5 - 2000 rpm/sec  500 rpm/sec  None 
Low Idle Speed  600 to 1200 rpm  1200 rpm  None 
Engine Speed Droop  0.0 - 8.0 %  3.0%  None 
Engine State Control Input Configuration   Not installed
CAN
Hardwired 
Not Installed   
Cooldown Speed        
Cooldown Duration   0 - 233 seconds  0 seconds   
Engine Prelube Duration   0 - 210 seconds  0 seconds  None 
Crank Duration   0 - 60 seconds  30 seconds  None 
Maximum Number of Crank Cycles   0 - 10  None 
Crank Terminate Speed   200 - 700 rpm  400 rpm  None 
Droop/Isochronous Switch Enable  Enabled or Disabled  Disabled  None 
Droop Mode Selection  Droop or Isochronous  Isochronous  None 
Emergency Shutdown Override Switch Installation Status  Installed or Not Installed  Not Installed  Factory 
Emergency Shutdown Override Switch Input Configuration   Switch to Ground
CAN Input 
Switch to Ground  None 
Remote Emergency Stop (E-Stop) Switch Input Type Configuration  Not Installed
Normally Open
Normally Closed 
Normally Open  None 
Cold Cylinder Cutout Feature Installation Status  Installed or Not Installed  Not Installed  None 
Desired Speed Input Configuration  PWM
CAN
0 - 5 VDC 
PWM   None 
Secondary Desired Speed Input Configuration(2)  PWM
CAN
0 - 5 VDC
Unistalled 
Not Installed  None 
Fuel Enable Input Configuration  Switch
J1939 
Switch  None 
Secondary Fuel Enable Input Configuration  Enabled or Disabled  Enabled  None 
Coolant Level Sensor Installation Status  Installed or Not Installed  Not Installed  None 
Aftercooler Coolant Level Sensor Installation Status  Installed or Not Installed  Not Installed  None 
Right Exhaust Temperature Sensor Installation Status  Installed or Not Installed  Not Installed  None 
Left Exhaust Temperature Sensor Installation Status  Installed or Not Installed  Not Installed  None 
Fuel Level Sensor Instation Status  Installed or Not Installed  Not Installed  None 
Low Fuel Level Warning Threshold       
Engine Oil Temperature Sensor Installation Status  Installed or Not Installed  Not Installed  None 
Maintenance Parameters 
Engine Oil Capacity  18 L (19 qt) to 94 L (99 qt)  85 L (90 qt)  None 
Maintenance Indicator Mode  Disabled
Auto Fuel
Auto Hour
Man Fuel
Man Hour
Start New Interval 
Disabled  None 
PM1 Interval  Man Hour
0 to 32676
Man Fuel
3785 L (1000 US gal)
to
2839066 L (75000 US gal) 
Man Hour
589
Man Fuel
189271 L (50000 US gal) 
None 
System Settings 
Governor Gain Factor  0 - 65,535  16,578  None 
Governor Minumum Stability Factor  0 - 65,535  806  None 
Governor Maximum Stability Factor  0 - 65,535  3225  None 
FLS  Programmed at the Factory  Factory 
FTS  Programmed at the Factory  Factory 
Security Access Parameters 
Total Tattletale  0 to 65535  Read Only(1) 
(1) This parameter can be viewed only. No changes are allowed.
(2) The configuration of this parameter is dependent on the configuration of the throttle controls for the application. Refer to Troubleshooting, "Speed Control - Test" for additional information.

Parameter Worksheet

Table 3
Parameter Worksheet 
Security Access Parameters 
Equipment ID   
ECM Serial Number   
Software Group Part Number   
Software Group Release Date   
Software Group Description   
Selected Engine Rating 
Rating Number   
Rated Frequency   
Rated Engine Speed   
Rated Real Genset Power   
Rated Apparent Genset Power   
Rating Configuration   
Test Spec   
Engine/Gear Parameters 
Engine Acceleration Rate   
Low Idle Speed   
Engine Speed Droop   
Cooldown Speed    
Cooldown Duration   
Engine Prelube Duration    
Crank Duration    
Maximum Number of Crank Cycles    
Crank Terminate RPM    
Droop/Isochronous Switch Enable   
Droop mode selection   
Emergency Shutdown Override Switch Installation Status   
Emergency Shutdown Override Switch Input Configuration    
Remote Emergency Stop (E-Stop) Switch Input Type Configuration   
Cold Cylinder Cutout Feature Instation Status   
I/O Configuration Parameters 
Desired Speed Input Configuration   
Secondary Desired Speed Input Configuration(1)   
Fuel Enable Input Configuration   
Secondary Fuel Enable Input Configuration   
Coolant Level Installation Status   
Aftercooler Coolant Level Installation Status   
Right Exhaust Temperature Installation Status   
Left Exhaust Temperature Installation Status   
Fuel Level Sensor Instation Status   
Maintenance Parameters 
Engine Oil Capacity   
"Maintenance Indicator Mode"   
"PM1 Interval"   
System Settings 
Governor Gain Factor   
Governor Minumum Stability Factor   
Governor Maximum Stability Factor   
Injector Serial Numbers 
Cylinder 1   
Cylinder 2   
Cylinder 3   
Cylinder 4   
Cylinder 5   
Cylinder 6   
Cylinder 7   
Cylinder 8   
Cylinder9   
Cylinder10   
Cylinder 11   
Cylinder12   
Information from the Engine Information Plate 
Engine Serial Number   
FLS   
FTS   
(1) The configuration of this parameter is dependent on the configuration of the throttle controls for the application. Refer to Troubleshooting, "Speed Control - Test" for additional information.

Note: Compare the FLS and the FTS from the ECM with the values that are listed on the engine information plate. Use of incorrect parameters could cause damage to the engine. The use of the wrong parameters may also void the Caterpillar warranty or the emission certification for the engine.

Caterpillar Information System:

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