C15 On-Highway Engine Caterpillar


Solenoid Valve (ARD) - Remove and Install

Usage:

C15 B5R

Removal Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


------ WARNING! ------

Sulfuric Acid Burn Hazard, may cause serious personal injury.

The clean gas induction (CGI) solenoid valve may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the CGI cooler during service of the engine and may travel to other downstream components. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.

----------------------



    Illustration 1g01400191

  1. Disconnect harness assembly (3) .

  1. Disconnect tube assemblies (4) .

  1. Disconnect tube assembly (2) .

  1. Disconnect hose (1) .

  1. Remove bolts (5) in order to remove solenoid valve (6) .

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


------ WARNING! ------

Sulfuric Acid Burn Hazard, may cause serious personal injury.

The clean gas induction (CGI) solenoid valve may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the CGI cooler during service of the engine and may travel to other downstream components. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.

----------------------



    Illustration 2g01400191

  1. Install solenoid valve (6). Install bolts (5) .

  1. Connect hose (1) .

  1. Connect tube assembly (2) .

  1. Connect tube assemblies (4) .

  1. Connect harness assembly (3) .

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