Installation Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 5P-3931 | Anti-Seize Compound | - |
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
| NOTICE |
|---|
The alignment of the bellows is important. Improper alignment may lead to premature failure of the bellows. Misalignment can be identified by visually inspecting the convolutions for uniformity of compression. Inspect the bellows for damage prior to installation. If there is any damage to the convolutions, discard the bellows. Minor damage to the ends of the bellows may be repaired. However, if there is any difficulty in installation after the repair, discard the bellows. |
- Install the gasket on the exhaust manifold.
- Use a suitable lifting device in order to install turbocharger (15) . The weight of turbocharger (15) is approximately 30 kg (65 lb).
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| Illustration 1 | g01287532 |
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| Illustration 2 | g01287512 |
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The ends of the bellows are very sharp. Injury could occur if the bellows are not handled properly. Handle the bellows by the convolutions. |
Note: Refer to Special Instruction, REHS1728, "Application Guideline for the Bellows" for additional information on handling the bellows.
- Apply Tooling (A) to the threads of the studs. Install nuts (16) . Tighten nuts (16) to a torque of 55 ± 5 N·m (41 ± 4 lb ft).
Note: Discard the nuts after use. Use new nuts for installation.
- Apply Tooling (A) to the threads of clamp (14) and connect clamp (14) . Tighten clamp (14) to a torque of 9 ± 2 N·m (80 ± 18 lb in).
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| Illustration 3 | g01287460 |
|
The ends of the bellows are very sharp. Injury could occur if the bellows are not handled properly. Handle the bellows by the convolutions. |
Note: Refer to Special Instruction, REHS1728, "Application Guideline for the Bellows" for additional information on handling the bellows.
- Connect hose (13) .
- Tighten clamp (12) to a torque of 12 ± 4 N·m (106 ± 35 lb in).
- Connect tube assembly (11) .
- Apply Tooling (A) to the threads of clamp (10) and connect clamp (10) . Tighten clamp (10) to a torque of 12 ± 4 N·m (106 ± 35 lb in).
- Connect tube assembly (9) .
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| Illustration 4 | g01287483 |
- Install bellows (8) and duct (4) onto the turbocharger.
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| Illustration 5 | g01287448 |
|
The ends of the bellows are very sharp. Injury could occur if the bellows are not handled properly. Handle the bellows by the convolutions. |
Note: Refer to Special Instruction, REHS1728, "Application Guideline for the Bellows" for additional information on handling the bellows.
- Apply Tooling (A) to the threads of clamp (5) and connect clamp (5) . Tighten clamp (5) to torque of 12 ± 4 N·m (106 ± 35 lb in).
- Apply Tooling (A) to the threads of clamp (2) and connect clamp (2) . Tighten clamp (2) to torque of 12 ± 4 N·m (106 ± 35 lb in).
- Position tube assembly (6) and harness assembly (7) . Connect tube assembly (6) and harness assembly (7) .
- Connect tube assembly (6) .
- Position the clips and install nut (3) .
- Connect tube assembly (1) .