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| Illustration 1 | g02364260 |
(1) Hydraulic Oil Temperature (2) Engine Temperature (3) Left and Right Turn Signals (4) Engine RPM (5) Fuel Level (6) Transmission Oil Temperature (7) Parking Brake (8) Implement Lockout (9) Brake Warning (10) Throttle Lock (11) Charging System (12) Bail Down (13) Secondary Steering (14) Ejector Return (15) Differential Lock (16) Apron Float (17) Transmission Hold (18) Cushion Hitch (19) High Beam Lights (20) Alert Indicator | |
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| Illustration 2 | g03259656 |
(20) Alert Indicator (Rear Scraper) | |
Gauges
| Hydraulic Oil Temperature (1) - This gauge displays the hydraulic oil temperature. |
| Engine Temperature (2) - This gauge displays the engine temperature. |
| Engine RPM (4) - This gauge displays the engine speed. |
| Fuel Level (5) - This gauge displays the fuel level. |
| Transmission Oil Temperature (6) - This gauge displays the transmission oil temperature. |
Indicators
| Left Turn Signal (3) - This indicator illuminates when the left turn signal is activated. |
| Right Turn Signal (3) - This indicator illuminates when the right turn signal is activated. |
| Parking Brake (7) - This indicator illuminates when the parking brake is engaged. The indicator should flash during start-up. |
| Implement Lockout (8) - This indicator illuminates when the implements have been locked. |
| Brake Warning (9) - This indicator illuminates when there is a problem with the braking system. |
| Throttle Lock (10) - This indicator illuminates when the throttle lock is active. |
| Charging System (11) - This indicator illuminates when there is a problem with the battery charging system. |
| Bail Down (12) - This indicator illuminates when the bail is commanded down. |
| Secondary Steering (13) (if equipped) - This indicator illuminates when the secondary steering is functioning. The indicator will illuminate in an amber color during a secondary steering test. The indicator will illuminate red if there is a fault with the steering system. Do not operate the machine until the fault has been corrected. |
| Ejector Auto Return (14) - This indicator illuminates when the ejector auto return is active. |
| Differential Lock (15) - This indicator illuminates when the differential is locked. |
| Apron Float (16) - This indicator illuminates when the apron float is active. |
| Transmission Hold (17) - This indicator illuminates when the transmission hold is active. |
| Cushion Hitch (18) - This indicator illuminates when the cushion hitched is active. |
| High Beam Lights (19) - This indicator illuminates when the high beams are on. |
| Alert Indicator (20) - This indicator illuminates when a Level 2 or Level 3 warning fault has been detected by the monitoring system. This indicator is also located on the rear of the scraper on the right side of the machine. |
Warning Categories
The Caterpillar Monitoring System provides three warning categories. The first category requires only operator awareness. The second warning category requires an operator response. The third warning category requires immediate shutdown of the machine.
| WARNING OPERATION | |||||
|---|---|---|---|---|---|
| Warning Category | Warning Indications (1) | Action | Possible Result (2) | ||
| Flashing Alert Indicator | Flashing Action Lamp | Action Alarm | |||
| 1 | No immediate action is required. The system needs attention soon. | No damage will occur to the machine. Minor reductions in machine performance may occur. | |||
| 2 | X | X | Change machine operation or perform maintenance to the system. | Severe damage to components can occur. | |
| 2S | X | X | X (3) | Change machine operation or perform maintenance to the system. | Severe damage to components can occur. |
| 3 | X | X | X (4) | Immediately perform a safe engine shutdown. | Injury to the operator or severe damage to components can occur. |
| ( 1 ) | The active warning indications are marked with an X. |
| ( 2 ) | This is the possible result, if the operator takes no action. |
| ( 3 ) | A steady alarm sounds. |
| ( 4 ) | A pulsating action alarm sounds. |
Functional Test
The Caterpillar Monitoring System performs an automatic internal test when the machine is activated. Turning the engine start switch from the OFF position to the ON position will activate the test.
The test verifies proper operation of the outputs (displays, indicator lamps, and audible alarms).
The internal circuits are automatically checked.
The operator must observe the outputs in order to determine whether the displays are operating properly. The length of time for the test is approximately 3 seconds.
During this test, the alert indicators flash, the gauges will sweep, the Cat logo will display, and the operator profile selection will display. Also, the display window shows the following information:
- All units of measurement (degrees, pressure, distance, rotational speed, and volume)
- "X10" indicator
- Symbol for hour meter
- "8.8.8.X.8.8." on the digital readout
The tachometer and the gauge needles ramp straight up. Then, the gauge needles go to the right and to the left. The gauge needles then go to the final position.
- The gear/direction readout shows an asterisk.
- The digital speedometer shows "188" mph and km/h.
- The indicator lamp is on continuously.
- The audible alarm sounds once.
The display then goes into the Normal Mode of operation.
Message Display
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| Illustration 3 | g02364296 |
Control Buttons (21) Four Way Navigation Key (22) OK/Select (23) Back/Previous (24) Operator Select (25) Information (26) Backlight | |
Four Way Navigation Key (21) - This button is used for the following purposes: navigation, data information and a decrease in a setting value or an increase in a setting value.
OK/Select Button (22) - This button selects the currently highlighted menu option. The "OK" button also acknowledges any Level 1, Level 2, or Level 3 diagnostic message on the display screen.
Back/Previous Button (23) - This button is used in order to return to the previous screen.
Operator Select Button (24) - This button is used in order to return to the operator menu.
Information Button (25) - This button is used in order to display the main menu. Press the Information button twice in order to return to the performance menu.
Backlight Button (26) - This button is used in order to adjust the light on the display area. Press the button and hold the button in order to adjust the backlight intensity with the left arrow key and the right arrow key. Press the back light button again while in backlight adjust mode in order to adjust the contrast.
Digital Display Area (27) - This Message system shows information on digital display area (27) .
Default Menu
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| Illustration 4 | g02637023 |
The default menu will display the engine rpm, the gear, and the machine speed.
Performance Menu
From the default menu, press down on the Four Way Navigation key to display the "PERFORMANCE" pages.
The following options are available through the "PERFORMANCE" pages:
"Machine Hrs" - The display will show the total machine hours
"Eng Oil Press" - The display will show the engine oil pressure.
"Eng Coolant Temp" - The display will show the engine coolant temperature.
"Hyd Oil Temp" - The display will show the hydraulic oil temperature.
"Eng 2 Oil Press" - The display will show the engine oil pressure for engine 2.
"Transmission 2 Gear" - The display will show the actual gear of transmission 2.
"Trans 1 TC Oil Temp" - The display will show the torque converter oil temperature of transmission 1.
"Trans 1 Battery Voltage" - The display will show the battery voltage of transmission 1.
"Fuel Level" - The display will show percentage of fuel remaining.
"Trans 2 TC Oil Temp" - The display will show the torque converter oil temperature of transmission 2.
"Trans 2 Battery Voltage" - The display will show the battery voltage of transmission 2.
"Total Dist Travel" - The display will show the total distance traveled.
Main Menu
Press the Information Button to show the main menu options, which include: Settings, Totals, Service, Machine Status and Operator. The Settings menu will be highlighted. Press the "OK" button to select the Settings menu.
Settings Menu
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| Illustration 5 | g02556397 |
The following options are available through the "Settings" menu:
Display - Press the "OK" button to select the display settings.
"Units" - Select this option in order to choose the desired measurement system.
"Bklight Day" - Select this option in order to adjust the brightness of the following items: Message digital display area, switch lights and instrument panel lights. This will improve the visibility of the information.
"Bklight Night" - Select this option in order to adjust the brightness of the following items: Message digital display area, switch lights and instrument panel lights.
"Contrast" - Select this option in order to adjust the contrast of the display. This will improve the visibility of the information. The display provides a bar graph for viewing adjustments.
Totals Menu
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| Illustration 6 | g02556401 |
Press the Information Button to show the main menu options, which include: Settings, Totals, Service, Machine Status and Operator. The Settings menu will be highlighted. Press down once on the Four Way Navigation key to highlight the Totals menu. Press the "OK" button to select the Totals menu.
There are two menu options are available through the "Totals" menu: "Trip" and "Lifetime".
Press the "OK" button to select the "Trip" menu, the following option will be displayed:
Trip - When you select this option, the Load Count will be displayed.
Press down once on the Four Way Navigation key to highlight the "Lifetime" menu. Press the "OK" button to select the "Lifetime" menu, the following option will be displayed:
"Fuel Consumed" - The display shows the total amount of fuel that has been consumed by the machine.
"Max Fuel" - The display shows the total amount of fuel consumed at rated rpm at full load.
"Idle Fuel" - The display shows the total amount of fuel that has been consumed while the machine was in idle conditions.
"Machine Idle" - The display will show the total number of hours the machine has been idle.
"Engine Operating" - The display will show the total number of hours the engine has been operating.
Time in N - The display will show the total number of hours the machine has been in NEUTRAL.
"Forward Dist" - The display shows the total forward distance that the machine has traveled in miles or in kilometers.
"Reverse Dist" - The display shows the total reverse distance that the machine has traveled in miles or in kilometers.
"Engine Starts" - The display will show the total numbers of engine starts.
"Life Eng Revs" - The display will show the total number of engine revolutions.
Service
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| Illustration 7 | g02556404 |
The following options are available through "Service":
"Diagnostics" - Select this option in order to view the diagnostics that are logged by the given ECM.
ECM Summary Menu:
Engine ECM:
"ECM Serial Number" - The ECM serial number is displayed.
"HW Part Number" - The ECM part number is displayed.
"SW Part Number" - The software part number is displayed.
"SW Release Date" - The release date of the software is displayed.
"SW Description" - The description of the software is displayed.
ECM Summary Menu:
Engine 2 ECM:
"ECM Serial Number" - The ECM serial number is displayed.
"HW Part Number" - The ECM part number is displayed.
"SW Part Number" - The software part number is displayed.
"SW Release Date" - The release date of the software is displayed.
"SW Description" - The description of the software is displayed.
ECM Summary Menu:
Transmission ECM:
"ECM Serial Number" - The ECM serial number is displayed.
"HW Part Number" - The ECM part number is displayed.
"SW Part Number" - The software part number is displayed.
"SW Release Date" - The release date of the software is displayed.
"SW Description" - The description of the software is displayed.
ECM Summary Menu:
Transmission 2 ECM:
"ECM Serial Number" - The ECM serial number is displayed.
"HW Part Number" - The ECM part number is displayed.
"SW Part Number" - The software part number is displayed.
"SW Release Date" - The release date of the software is displayed.
"SW Description" - The description of the software is displayed.
ECM Summary Menu:
Implement ECM:
"ECM Serial Number" - The ECM serial number is displayed.
"HW Part Number" - The ECM part number is displayed.
"SW Part Number" - The software part number is displayed.
"SW Release Date" - The release date of the software is displayed.
"SW Description" - The description of the software is displayed.
The ECM Summary Menu:
Monitoring ECM:
"ECM Serial Number" - The ECM serial number is displayed.
"HW Part Number" - The ECM part number is displayed.
"SW Part Number" - The software part number is displayed.
"SW Release Date" - The release date of the software is displayed.
"SW Description" - The description of the software is displayed.
Machine Status
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| Illustration 8 | g02556405 |
The following options are available through "Machine Status":
The following system information is for "Engine":
"Eng 1 Speed" - The desired engine speed is displayed.
"Eng Coolant Temp" - The coolant temperature is displayed.
"Eng 1 Intk Man Air Temp" - The intake manifold air temperature is displayed.
"Eng 1 Fan Speed" - The speed of the engine fan is displayed.
"Eng 2 Speed" - The desired engine speed is displayed.
"Eng 2 Coolant Temp" - The coolant temperature is displayed.
"Eng 2 Intk Man Air Temp" - The intake manifold air temperature is displayed.
"Eng 1 Oil Press" - The engine oil pressure is displayed.
"Eng 1 Boost Press" - The engine boost pressure is displayed.
"Eng 1 Air Fltr Restriction" - The engine air filter restriction is displayed.
"Eng 1 Air Inlet Temp" - The engine air inlet temperature is displayed.
"Eng 2 Oil Press" - The engine oil pressure is displayed.
"Eng 2 Boost Press" - The engine boost pressure is displayed.
"Eng 2 Air Fltr Restriction" - The engine air filter restriction is displayed.
"Eng 2 Air Inlet Temp" - The engine air inlet temperature is displayed.
"Eng 1 Load Factor" - The engine load factor is displayed.
"Eng 2 Load Factor" - The engine load factor is displayed.
"Eng 1 Fuel Rate" - The engine fuel rate is displayed.
"Eng 2 Fuel Rate" - The engine fuel rate is displayed.
"Eng 1 Power Derate" - The engine power derate is displayed.
"Eng 1 Des Eng Speed" - The engine designated speed is displayed.
"Eng 1 Fuel Consmd Rate" - The engine fuel consumption rate is displayed.
"Eng 1 Aftertrt Fuel Pres" - The engine aftertreatment fuel pressure is displayed.
"Eng 2 Power Derate" - The engine power derate is displayed.
"Eng 2 Des Eng Speed" - The engine designated speed is displayed.
"Eng 2 Fuel Consmd Rate" - The engine fuel consumption rate is displayed.
"Eng 2 Aftertrt Fuel Pres" - The engine aftertreatment fuel pressure is displayed.
"Eng 1 Fuel Temp" - The fuel temperature is displayed.
"Eng 2 Fuel Temp" - The fuel temperature is displayed.
"Eng 1 Crankcase Press" - The engine crankcase pressure is displayed.
"Eng 1 Pk Air Fltr Restr" - The engine air filter restriction is displayed.
"Eng 1 Grnd Lvl Shutdown" - The engine ground level shutdown is displayed.
"Eng 1 Throttle Position" - When you scroll to this option, the engine throttle position is displayed.
"Eng 2 Crankcase Press" - The engine crankcase pressure is displayed.
"Eng 2 Pk Air Fltr Restr" - The engine air filter restriction is displayed.
"Eng 2 Grnd Lvl Shutdown" - The engine ground level shutdown is displayed.
"Eng 2 Throttle Position" - The engine throttle position is displayed.
The following system information is for "Brake":
"Parking Brake Switch" - The status of the parking brake switch is displayed.
"Parking Brake Press" - The status of the parking brake pressure switch is displayed.
"Parking Brake Status" - The status of the parking brake is displayed.
"Parking Brake Sol" - The status of the parking brake solenoid is displayed.
"Service Brake Status" - The status of the service brake pedal is displayed.
"Brake Sys Charge Stat" - The status of the brake accumulator charge solenoid is displayed.
"Brake Charge Press 1" - The status of the brake charge pressure is displayed.
"Brake Charge Press 2" - The status of the brake charge pressure is displayed.
"Eng 1 Retarding Status" - The status of the engine retarder is displayed.
"Front Brake Oil Temp" - The front brake oil temperature is displayed.
"Rear Brake Oil Temp" - The rear brake oil temperature is displayed.
"Eng 2 Retarding Status" - The status of the engine retarder is displayed.
"Diff Lock Solenoid" - The status of the differential lock solenoid is displayed.
"Diff Lock Switch" - The status of the differential lock switch is displayed.
"Engine Coolant Fan Spd" - The status of the engine coolant fan speed is displayed.
"Brake Charge Pmp Fltr" - The status of the brake charge pump bypass is displayed.
"Front Brake Cool Fltr" - The status of the front brake cool bypass is displayed.
"Rear Brake Cool Fltr" - The status of the rear brake cool bypass is displayed.
The following system information is for "Steering":
"Sec Steering Sys Test Stat" - The display will show the status of the secondary steering system test.
"Primary Str Oil Flw Sw" - The status of the primary steer oil flow is displayed.
"Sec Steer Oil Flw Sw" - The status of the secondary steer oil flow is displayed.
The following system information is for "Implement":
"Imp Lockout Status" - The position of the implement lockout switch is displayed.
"Imp Pilot Supply Sol" - The status of the implement pilot supply solenoid is displayed.
"Hydraulic Oil Temp" - The hydraulic oil temperature is displayed.
"CH Impl Filter" - The cushion hitch and implement pilot supply is displayed.
"Bowl Lever Pos" - The position of the bowl lever is displayed.
"Bowl Vlv Cmd Stat" - The status of the bowl valve command is displayed.
"Bowl 1 Down Sol" - The status of the bowl down solenoid is displayed.
"Bowl 1 Up Sol" - The status of the bowl up solenoid is displayed.
"Bowl 2 Down Sol" - The status of the bowl down solenoid is displayed.
"Bowl 2 Up Sol" - The status of the bowl up solenoid is displayed.
"Ejector Level Pos" - The position of the ejector lever is displayed.
"Ejector Auto Return" - The status of the ejector auto return is displayed.
"Ejector Fwd Sol" - The status of the ejector forward solenoid is displayed.
"Ejector Rev Sol" - The status of the ejector reverse solenoid is displayed.
"Apron Lever Pos" - The position of the apron lever is displayed.
"Apron Vlv Cmd Stat" - The status of the apron valve command is displayed.
"Apron Raise Sol" - The status of the apron raise solenoid is displayed.
"Apron Lower Sol" - The status of the apron lower solenoid is displayed.
"Bowl Cyl Extension" - The extension of the bowl cylinder is displayed.
"Apron Cyl Extension" - The extension of the apron cylinder is displayed.
"Ejtr Cyl Hd End Press" - The pressure of the ejector cylinder head end is displayed.
"Ejtr Cyl Rd End Press" - The pressure of the ejector cylinder rod end is displayed.
"Cushion Hitch Sw Stat" - The status of the cushion hitch switch is displayed.
"Cushion Hitch Sol" - The status of the cushion hitch solenoid is displayed.
The following system information is for "Transmission":
Ground Speed - The display will show the ground speed of the machine.
"Trans 1 Actual Gear" - The display will show the actual gear.
"Trans 2 Actual Gear" - The display will show the actual gear.
"Trans Hold Status" - The status of the transmission hold is displayed.
"Trans 1 Req Gear" - The display will show the requested gear.
"Trans 2 Req Gear" - The display will show the requested gear.
"Shuft Lever Pos" - The position of the shift lever is displayed.
"Scrpr Pwr Ctrl Ebl Stat" - The status of the scraper power control is displayed.
"Trans 1 Torq Conv Oil Tmp" - The oil temperature of the transmission torque converter is displayed.
"Trans 1 Oil Temp" - The oil temperature of the transmission is displayed.
"Trans 2 Torq Conv Oil Tmp" - The oil temperature of the transmission torque converter is displayed.
"Trans 1 Out Speed" - The output speed of the transmission is displayed.
"Trans 1 Inter Spd" - The speed of the transmission is displayed.
"Trans 1 TC Out Spd" - The output speed of the transmission torque converter is displayed.
"Trans 1 Eng Spd" - The engine speed of the transmission is displayed.
The following system information is for "HVAC":
"AC Cpmpres Stat" - The status of the air conditioner compressor is displayed.
"Cab Heat Eng Cool Dty Cyc" - The status of the cab heat engine cool duty cycle is displayed.
"AC Condense Relay" - The status of the air conditioner condenser relay is displayed.
"AC Refr Mon Cirt" - The status of the air conditioner refrigerant monitoring circuit is displayed.
"Cab Air Temp Ctrl Sw" - The status of the cab air temperature control is displayed.
"Op Req Cab Air Temp" - The operator requested cab air temperature is displayed.
"Cab Air Temp" - The cab air temperature is displayed.
"AC Evap Coil Temp" - The air conditioner evaporator coil temperature is displayed.
The following system information is for "Tool Automation" (If Equipped):
"Bowl Cyl Extension" - The extension of the bowl cylinder is displayed.
"Apron Cyl Extension" - The extension of the apron cylinder is displayed.
"Ejector Pos" - The position of the ejector is displayed.
"Wheel Speed" - The wheel speed is displayed.
"GPS Ground Spd" - The ground speed of the GPS is displayed.
"Wheel Slip" - The percentage of wheel slip is displayed.
"Ejtr Cyl Hd End Press" - The pressure of the ejector cylinder head end is displayed.
"Ejtr Cyl Rd End Press" - The pressure of the ejector cylinder rod end is displayed.
"Mach Slope" - The percentage of machine slope is displayed.
"Mach Side Slope" - The percentage of machine side slope is displayed.
Operator
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| Illustration 9 | g02556407 |
The following options are available through "Operator":
The following system information is for "Select":
"Default" - The default operator profile is selectable.
"Factory" - The factory operator profile is selectable.
The following system information is for "Edit":
"Exit" - Press the "OK" button to return to the previous menu.
"Language" - Press the "OK" button to select the available languages.
"Units" - Press the "OK" button to select the available units of measure.
"Bklight Day" - Press the "OK" button to select the amount of day backlight.
"Bklight Night" - Press the "OK" button to select the amount of night backlight.
"Contrast" - Press the "OK" button to select the amount of contrast.
The following system information is for "Create":
Enter your desired profile name using the Four Way Navigation Key and press the "OK" button to enter or press the Back/Previous button to cancel.
The following system information is for "Delete":
To delete a profile use the Four Way Navigation Key to highlight the desired profile and press the "OK" button to delete the selected profile.