UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Caterpillar


High Voltage Interface PWA

Usage:

ES12F CZE
The High Voltage Interface Board that is located on the right panel monitors the following signals:

  • AC Input Voltages

  • AC Output Voltages

  • AC Input Currents

  • AC Output Currents

  • DC Bus Voltages

Each of the channels is digitally sampled. The resulting data is sent serially to the APC2. The High Voltage Interface Board also receives a serial data stream from the APC2.




Illustration 1g01277298

Controls Cabinet Right Panel

(41) CSNET Dual Network Interface Board

(42) Wire Terminal Block

(43) UPSNET Dual Network Interface Board (Optional)

(44) APC2 Control Interface Board

(45) Secondary Current Transformers

(46) High Voltage Interface Board

Removal

  1. Perform steps in the Systems Operation, Testing and Adjusting, "Internal Component Preremoval Steps (Controls Cabinet)" in order to de-energize the system and gain access to internal components.



    Illustration 2g01278433

    High Voltage Interface Board


    NOTICE

    Electrostatic discharge can damage integrated circuits or semiconductors if you touch bus connector pins. When not in use, keep the module in its static-shield bag. Follow these guidelines when you handle any module:

    Touch a grounded object to discharge static potential.

    Wear an approved wrist-strap grounding device.

    Do not touch the bus connector or connector pins.

    Do not touch circuit components inside the module.

    If available, use a static-safe work station.


  1. Disconnect all connectors from the board. The connectors are labeled as to their locations in the unit. Verify each connector to make sure that the label is present and legible.

    Refer to Illustration 2.

  1. Disconnect all connectors from the board. The connectors are labeled as to their locations in the unit. Verify each connector to make sure that the label is present and legible.

    Refer to Illustration 2.

  1. Remove the cross head screw (ground) from the top of the High Voltage Interface Board. The screw is labeled "J12".

  1. Disconnect the eight white plastic standoffs connecting the board to the left panel using the following method.

    Note: The board must be removed from the stand-offs without bending the board.

    1. Pinch the head of each stand-off so that the board is not locked to the stand-off but is still attached to the stand-off.

    1. Remove the board by gently and evenly pulling the board from all stand-offs at the same time.

Installation


    NOTICE

    Electrostatic discharge can damage integrated circuits or semiconductors if you touch bus connector pins. When not in use, keep the module in its static-shield bag. Follow these guidelines when you handle any module:

    Touch a grounded object to discharge static potential.

    Wear an approved wrist-strap grounding device.

    Do not touch the bus connector or connector pins.

    Do not touch circuit components inside the module.

    If available, use a static-safe work station.


  1. Position the board in the cabinet over the eight white stand-offs that are connected to the left panel.

  1. Push the board, gently and evenly, onto all the stand-offs simultaneously. Make sure all stand-offs are locked in place.

  1. Attach the cross head screw (ground) to the top of the board in the hole labeled "J12".

  1. Plug the wire connectors into the correct connectors on the board. Check labels for proper placement. Refer to Illustration 2.

  1. Perform the procedures that are listed in "Calibrations".

Calibrations

The following calibrations must be performed whenever the High Voltage Interface Board is replaced:

  • Systems Operation, Testing and Adjusting, RENR7654, "DC Bus Voltage - Calibrate"

  • Systems Operation, Testing and Adjusting, RENR7654, "AC Voltage - Calibrate"

  • Systems Operation, Testing and Adjusting, RENR7654, "In Current - Calibrate"

  • Systems Operation, Testing and Adjusting, RENR7654, "AC Output Current - Calibrate"

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