- Wheel Loader:
- 993K (S/N: Z9K1-402)
Introduction
This special instruction will provide information in order to rework the ride control lines group for the machine that is listed above.
Do not perform any procedure that is outlined in this publication until you read and understand the information that is contained in this document.
Safety Section
Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility. |
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
Personal injury or death can result from improperly checking for a leak. Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. |
Required Parts
Rework Parts List     | |||
Item     | Qty     | Part No     | Description     |
1     | 2     | 1P-3703     | Rectangular Seal     |
2     | 1     | 5P-0046     | Cover     |
3     | 1     | 6C-6255     | Adapter     |
4     | 1     | 8T-6876     | Elbow     |
5     | 1     | 6V-9851     | Elbow     |
6     | 1     | 366-8063     | Hose Assembly     |
7     | 3     | 6V-8398     | O-Ring Seal     |
8     | 1     | 3J-1907     | O-Ring Seal     |
9     | 1     | 1P-3702     | Rectangular Seal     |
10     | 4     | 8T-6868     | Bolt     |
Rework Procedure
Illustration 1 | g02322844 |
The current 993K ride control routing |
- Remove hose assembly (A)
Illustration 2 | g02322842 |
(A) 310-4170 Hose As |
- Reorient 148-8428 tee assembly (B) so the sealing face is up. Replace the 6V-8398 O-Ring Seal .
Illustration 3 | g02322854 |
(B) 148-8428 Tee As |
- Remove hose (C) at the location that is designated. The other side of hose (C) may be loosened for adjustment, if necessary.
Illustration 4 | g02322873 |
(C) 310-4173 Hose As |
- Install the seal (1) and the cover (2). Reinstall the current hardware.
Illustration 5 | g02323893 |
(2) 5P-0046 Cover (11) 1P-3702 Rectangular Seal |
- Install adapter (3) with seal (1), and seal (8). Install elbow (4) with two seals (7). Use bolts (10) to secure the components.
Illustration 6 | g02323957 |
(1) 1P-3703 Rectangular Seal (3) 6C-6255 Adapter (4) 8T-6876 Elbow (7) 6V-8398 O-Ring Seal (8) 3J-1907 O-Ring Seal (10) 8T-6868 Bolt |
- Reinstall hose (C) with the current flanges. Replace current seal with seal (1) .
Illustration 7 | g02324115 |
- Install elbow (5) and seal (7)
Illustration 8 | g02324254 |
(5) 6V-9851 Elbow |
- Install hose assembly (6) .
Illustration 9 | g02324293 |