Rework Procedure for the Improved Ride Control Lines Group{5004, 5057, 5057} Caterpillar


Rework Procedure for the Improved Ride Control Lines Group{5004, 5057, 5057}

Usage:

993K Z9K
Wheel Loader:
993K (S/N: Z9K1-402)

Introduction

This special instruction will provide information in order to rework the ride control lines group for the machine that is listed above.

Do not perform any procedure that is outlined in this publication until you read and understand the information that is contained in this document.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

----------------------

Required Parts

Table 1
Rework Parts List    
Item     Qty     Part No     Description    
1     2     1P-3703     Rectangular Seal    
2     1     5P-0046     Cover    
3     1     6C-6255     Adapter    
4     1     8T-6876     Elbow    
5     1     6V-9851     Elbow    
6     1     366-8063     Hose Assembly    
7     3     6V-8398     O-Ring Seal    
8     1     3J-1907     O-Ring Seal    
9     1     1P-3702     Rectangular Seal    
10     4     8T-6868     Bolt    

Rework Procedure




Illustration 1g02322844

The current 993K ride control routing




    Illustration 2g02322842

    (A) 310-4170 Hose As

  1. Remove hose assembly (A)



    Illustration 3g02322854

    (B) 148-8428 Tee As

  1. Reorient 148-8428 tee assembly (B) so the sealing face is up. Replace the 6V-8398 O-Ring Seal .



    Illustration 4g02322873

    (C) 310-4173 Hose As

  1. Remove hose (C) at the location that is designated. The other side of hose (C) may be loosened for adjustment, if necessary.



    Illustration 5g02323893

    (2) 5P-0046 Cover

    (11) 1P-3702 Rectangular Seal

  1. Install the seal (1) and the cover (2). Reinstall the current hardware.



    Illustration 6g02323957

    (1) 1P-3703 Rectangular Seal

    (3) 6C-6255 Adapter

    (4) 8T-6876 Elbow

    (7) 6V-8398 O-Ring Seal

    (8) 3J-1907 O-Ring Seal

    (10) 8T-6868 Bolt

  1. Install adapter (3) with seal (1), and seal (8). Install elbow (4) with two seals (7). Use bolts (10) to secure the components.



    Illustration 7g02324115

  1. Reinstall hose (C) with the current flanges. Replace current seal with seal (1) .



    Illustration 8g02324254

    (5) 6V-9851 Elbow

  1. Install elbow (5) and seal (7)



    Illustration 9g02324293

  1. Install hose assembly (6) .

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