- Underground Articulated Truck:
- AD55B (S/N: JNW1-181)
Disassembly and Assembly, KENR6707, "Engine and Torque Converter Updrive Gears - Install". This manual is part of Service Manual, KENR6715 Volume I.
Replace the existing information with the following information.
Installation Procedure
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Table 1
Required Tools     |
Tool     |
Part Number     |
Part Description     |
Qty     |
A     |
6V-6146     |
Load Levelling Beam     |
1     |
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
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Illustration 1 | g02206097 |
- Attach Tooling (A) and a suitable lifting device to engine and torque converter and updrive gears (82). The weight of engine and torque converter updrive gears (82) is approximately 4000 kg (8900 lb).
- Install engine and torque converter updrive gears (82) .
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Illustration 2 | g02206101 |
Typical example |
- Use a suitable lifting device to install mount assembly (88). Install mount assembly (88) and six bolts (89). Tighten six bolts (89) to a torque of 475 ± 60 N·m (350 ± 44 lb ft).
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Illustration 3 | g02206100 |
- Install cap (87), two bolts (86) and the two nuts .
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Illustration 4 | g02206099 |
- Install cap (84) and two bolts (85) .
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Illustration 5 | g02206098 |
- Install the mount bolt (83) and the nut.
- Repeat Step 6 for the other side front engine mount.
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Illustration 6 | g02206096 |
- Install plate (81) and two bolts (80) .
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Illustration 7 | g02206095 |
- Connect hose assembly (78) and install clip assembly (79) .
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Illustration 8 | g02206094 |
- Install clips (76) and (77) .
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Illustration 9 | g02206093 |
- Connect tube assemblies (74) and (75) .
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Illustration 10 | g02206075 |
- Install tube assembly (73) .
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Illustration 11 | g02206074 |
- Connect hose assembly (71) to the steering gear pump. Connect hose assembly (72) .
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Illustration 12 | g02206073 |
- Install clamp assembly (68) (not shown). Connect hose assembly (67). Install clips (69) and (70) .
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Illustration 13 | g02206053 |
Tube assembly removed for photographic purposes |
- Connect hose assemblies (66), (65) and (64) .
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Illustration 14 | g02186354 |
- Connect hose assembly (63) .
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Illustration 15 | g02186353 |
- Connect hose assemblies (61), (60) and three hose assemblies (58). Install pilot valve (59). Connect harness assembly (62) .
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Illustration 16 | g02186333 |
- Connect tube assemblies (55) and (57) .
- Install shields (54) and 15 bolts (56). Connect hose assembly (53) .
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Illustration 17 | g02186315 |
- Install tube assembly (50) and two bolts (51).
- Install tube assembly (49) and clamp assembly (52) .
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Illustration 18 | g02186294 |
- Connect hose assemblies (47), (46) and (48) .
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Illustration 19 | g02186293 |
- Install three tube assemblies (45) .
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Illustration 20 | g02186257 |
- Install bracket (42) and three clamp assemblies (43). Connect three hose assemblies (44) .
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Illustration 21 | g02186256 |
- Install four tube assemblies (41) .
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Illustration 22 | g02186255 |
- Install bracket (40), three clamp assemblies (39) and clamp assembly (37) (not shown). Connect four hose assemblies (38) .
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Illustration 23 | g02186254 |
- Connect electrical cable (36) to the alternator.
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Illustration 24 | g02186253 |
- Install three clips (35) to electrical cable (36) .
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Illustration 25 | g02186236 |
- Connect three electrical cables (33), two electrical cables (34) and electrical cable (32) to the starting motor. Connect harness assembly (31) .
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Illustration 26 | g02186235 |
- Connect hose assembly (27) to the fuel priming pump. Install clip (28). Attach cable straps (29) as required to hold hose assembly (27) to hose assembly (30) .
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Illustration 27 | g02186234 |
- Install cover (26) .
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Illustration 28 | g02186233 |
- Connect two hose assemblies (24). Install four clips (25) .
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Illustration 29 | g02184693 |
- Connect hose assemblies (23), (22), (21), (20) and (19) .
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Illustration 30 | g01984457 |
- Open valve (18) for the right fuel tank.
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Illustration 31 | g01984456 |
- Open valves (17) and (16) for the left tank.
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Illustration 32 | g01984455 |
- Connect harness assembly (15) .
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Illustration 33 | g01984454 |
- Install mount (14) and four bolts (13) .
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Illustration 34 | g01441496 |
- Install tube assembly (11) and tighten clamp (12) .
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Illustration 35 | g01441493 |
- Tighten clamp (10) .
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Illustration 36 | g01441494 |
- Install clamp assembly (7) .
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Illustration 37 | g01441492 |
- Tighten clamp (6) .
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Illustration 38 | g02184673 |
- Install cover (5) .
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Illustration 39 | g01441489 |
- Use two people to install tube assembly (4). The weight of tube assembly (4) is approximately 27 kg (60 lb).
- Install tube assembly (4) .
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Illustration 40 | g01441488 |
- Install clamp (3) below cover (1) .
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Illustration 41 | g01441487 |
- Install four bolts (2). Position cover (1) (as shown).
- Charge the front suspension system. Refer to Systems Operation, Testing and Adjusting, "Suspension System (Front) - Purge and Charge".
- Fill the hydraulic tank. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic Tank Oil - Change" for the correct filling procedure.
- Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime" for the correct priming procedure.
End By:
a. Install the cooling system package. Refer to Disassembly and Assembly, "Cooling System Package (Radiator, Fan, After Cooler) - Install".
b. Install the upper drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Upper) - Remove and Install".
c. Install the firewalls. Refer to Disassembly and Assembly, "Firewall - Install".
d. Install the engine bottom guard. Refer to Disassembly and Assembly, " Bottom Guard (Engine) - Remove and Install".
e. Install the transmission bottom guard. Refer to Disassembly and Assembly, "Bottom Guard (Transmission) - Remove and Install".
f. Install the rear hood. Refer to Disassembly and Assembly, "Hood (Rear) - Remove and Install".
g. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and connect".