Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
138-7575 |
Link Brackets |
2 |
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately. |
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| Illustration 1 | g01484913 |
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| Illustration 2 | g01484895 |
- Attach Tooling (A) and a suitable lifting device to fuel tank (27). The weight of fuel tank (27) is approximately 50 kg (110 lb). Position fuel tank (27) into the machine.
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| Illustration 3 | g01484893 |
- Connect harness assembly (22). Position harness assembly (22) and install new cable straps (23). Install tube assembly (26). Install hose assemblies (21) .
Note: No clearance is allowed between the fuel tank and the brackets.
- Install brackets (24) and (25) .
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| Illustration 4 | g01484415 |
Note: No clearance is allowed between the fuel tank and the brackets.
- Install cap assembly (17). Install bracket (18). Position harness assembly (7) and install new cable straps (20). Install clips (19) .
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| Illustration 5 | g01484413 |
- Attach a suitable lifting device to support assembly (13). The weight of support assembly (13) is approximately 39 kg (85 lb). Install support assembly (13). Install new cable straps in order to secure harness assembly (7) to support assembly (13) .
Note: No clearance is allowed between the fuel tank and the brackets.
- Install bracket (14). Connect hose assembly (16) and bracket (15) .
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| Illustration 6 | g01484414 |
- Connect clips (11) and hose assembly (12).
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| Illustration 7 | g01484139 |
- Position plate assembly (10) and install bolts (9). Repeat for the opposite side.
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| Illustration 8 | g01484138 |
- Use two people in order to position plate assembly (8). The weight of plate assembly (8) is approximately 27 kg (60 lb). Install plate assembly (8). Install new cable straps in order to secure harness assembly (7) to plate assembly (8) .
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| Illustration 9 | g01484137 |
Note: No clearance is allowed between the fuel tank and the brackets.
- Position bracket (6) and install bolts (5). Repeat for the opposite side.
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| Illustration 10 | g01483995 |
- Position manifold assembly (4) and install bolts (3). Repeat for the opposite side.
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| Illustration 11 | g01483994 |
- Install hose assemblies (1). Install clamps (2). Repeat for the opposite side.
- Turn the fuel supply valve to the ON position. Fill the fuel tank with fuel. Purge the air from the fuel system.
End By:
- Install the batteries. Refer to Disassembly and Assembly, "Battery - Remove and Install".
- Install the main control valve. Refer to Disassembly and Assembly, "Main Control Valve - Install".
- Install the implement pump. Refer to Disassembly and Assembly, "Piston Pump (Implement) - Install".
- Install the hydrostatic pumps. Refer to Disassembly and Assembly, "Piston Pump (Hydrostatic) - Install".
- Install the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic Tank - Install".
