854K Wheel Dozer Machine Systems Caterpillar


Main Control Valve - Remove

Usage:

854K 221

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     1    

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
  2. Release the pressure in the implement hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.

----------------------

Note: Put identification marks on all lines, on all hoses and on all wires for installation purposes. Plug all lines and all hoses. This will help to prevent fluid loss and this will help to keep contaminants from entering the system.

  1. Drain the implement hydraulic system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Capacities - Refill" for the capacity of the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".



    Illustration 1g01470340

  1. Open access door (1) on the top of the front frame.



    Illustration 2g01470341

  1. Remove cover assembly (2). Repeat this step for the opposite side of the machine.



    Illustration 3g01470028

    Left Side

  1. Remove tube assemblies (3) .

  1. Disconnect hose assemblies (4) and hose assemblies (5) .



    Illustration 4g01470044

    Right Side

  1. Remove clips (7) and set harness assembly (8) out of the way.

  1. Remove tube assemblies (9) .

  1. Disconnect hose assembly (10) from main control valve (6) .



    Illustration 5g01470074

  1. Attach Tooling (A) and a suitable lifting device to main control valve (6). The weight of main control valve (6) is approximately 105 kg (231 lb).

  1. Remove bolts (11) .

  1. Use Tooling (A) and the suitable lifting device in order to remove main control valve (6) from the machine.

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