C4.4 and C6.6 Industrial Engines and Engines for Caterpillar Built Machines Caterpillar


E194 High Exhaust Temperature

Usage:

C4.4 444
Conditions Which Generate This Code:

The Electronic Control Module (ECM) monitors the following parameters in order to estimate the exhaust temperature:

  • Intake manifold air temperature

  • Barometric pressure

  • Engine speed

High intake manifold air temperature, high altitude operation, and high engine loads can cause the exhaust temperature to increase to a level that may damage the components of the exhaust system. When this occurs, the ECM derates the engine in order to reduce the exhaust temperature. This protects the components of the exhaust system from damage.

System Response:

If equipped, the warning lamp may come on and the event code will be logged.

Engine power is reduced.

Test Step 1. Determine the Operating Conditions

Determine if the engine was under heavy load or the engine is operating at a high altitude.

Expected Result:

The event occurred because of abnormal engine operation.

Results:

  • OK - The event occurred because of abnormal engine operation. Clear the logged event and return the engine to service.STOP

  • Not OK - The event indicates an engine fault. If the engine is equipped with an air-to-air aftercooler, proceed to Test Step 2.

Test Step 2. Check the Air-to-Air Aftercooler (ATAAC) (if equipped)

The intake manifold air temperature can increase if the ATAAC is obstructed. Check the fins of the ATAAC for obstructions.

Expected Result:

The fins of the ATAAC are obstructed.

Results:

  • OK - The fins of the ATAAC are obstructed.

    Repair: Clean the fins of the ATAAC. Clear the event. Refer to the OEM manual for the ATAAC. Return the engine to service.

    STOP

  • Not OK - The fins of the ATAAC are clear of obstructions.

    STOP

Caterpillar Information System:

C3.3 and C4.4 Generator Sets Water Temperature Regulator - Remove and Install
C15 Industrial Engine Engine Pressure Sensor Open or Short Circuit - Test
C3.3 and C4.4 Generator Sets Water Pump - Remove and Install
C3.3 and C4.4 Generator Sets Fuel Injection Pump - Install
2006/03/13 Service Tips for the Hydraulic Electronic Unit Injector HEUI Pump {1714}
C15 Industrial Engine 5 Volt Engine Pressure Sensor Supply Circuit - Test
G3500 A3 Engines Ignition Transformer
C3.3 and C4.4 Generator Sets Idler Gear - Remove and Install
G3500 A3 Engines Power Supply
TH31-C9I, TH31-C9P, TH31-C9T, TH35-C11I, TH35-C13I, TH35-C13T, TH35-C15I and TH35-C15T Petroleum Power Train Packages and TH31-E61 and TH35-E81 Petroleum Transmissions Power Train Electronic Control System MID 027 - CID 0168 - FMI 00
C13 and C15 Engines for Combat and Tactical Vehicles Engine Speed/Timing Sensor Circuit - Test
C4.4 (Mech) Industrial Engine Flywheel
C3.3 and C4.4 Generator Sets Flywheel - Remove
C3.3 and C4.4 Generator Sets Flywheel - Install
C3.3 and C4.4 Generator Sets Crankshaft Pulley - Remove and Install
G3508, G3512 and G3516 Engines Engine Oil Cooler - Remove
C3.3 and C4.4 Generator Sets Cylinder Head - Remove - Four Cylinder Engines
C3.3 and C4.4 Generator Sets Cylinder Head - Install - Four Cylinder Engines
G3508, G3512 and G3516 Engines Engine Oil Cooler - Install
C27 and C32 Engines for Caterpillar Built Machines Piston and Rings - C32 Engines
C3.3 and C4.4 Generator Sets Camshaft - Remove and Install
C15 Petroleum Generator Set Engines Cylinder Block
2006/10/23 An Improved Turbocharger is Used {1052, 1053}
C9 Industrial Engines Piston and Rings
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.