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| Illustration 1 | g01447903 |
Connections of the hydraulic oil temperature sender | |
This diagnostic code is associated with the hydraulic oil temperature sender. The FMI 04 means that the ECM has determined that the voltage of the circuit for the sender is below normal.
The possible causes of this failure are listed here:
- The sender has failed.
- The signal circuit in the machine harness is shorted to ground.
- The ECM has failed. This is unlikely.
Before performing this procedure, inspect the harness connectors that are involved in the circuit. Poor connections can often be the cause of a problem in an electrical circuit. Verify that all of the connections in the circuit are clean and secure. If a problem with a connection is found, correct the problem and verify that this diagnostic code is active before performing this procedure.
Note: The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear these diagnostic codes when the original diagnostic code has been corrected. Ensure that the diagnostic code CID 0600 FMI 04 is active before performing this procedure.
Note: Use a digital multimeter for the measurements in this procedure.
Test Step 1. CHECK THE SENDER.
- Turn the disconnect switch and the key start switch to the ON position.
- Ensure that the diagnostic code is active.
- Disconnect the sender from the machine harness.
- Observe the status of the diagnostic code.
Expected Result:
The diagnostic code remains active.
Results:
- OK - The diagnostic code remains active. The sender is correct. Proceed to Test Step 2.
- NOT OK - The diagnostic code changes from an FMI 04 to an FMI 03. The sender has failed.
Repair: Replace the sender.
STOP
Test Step 2. CHECK THE WIRING HARNESS OF THE SENDER FOR A SHORT TO GROUND.
- Turn the key start switch and the disconnect switch to the OFF position.
- Disconnect the machine harness from the sender.
- Disconnect the machine harness connector(s) from the ECM.
- At the machine harness connector for the ECM, measure the resistance from the signal contact J1-30 (wire R732-BR) of the machine harness to all possible sources of ground. Measure the resistance to all contacts of the machine harness connectors for the ECM.
Expected Result:
Each resistance measurement is greater than 5000 ohms.
Results:
- OK - Each resistance measurement is greater than 5000 ohms. The machine harness is correct. Proceed to Test Step 3.
- NOT OK - One or more resistance measurements is not correct. There is a short in the machine harness.
Repair: The short is between signal contact J1-30 (wire R732-BR) and the circuit with the low resistance measurement. Repair the machine harness or replace the machine harness.
STOP
Test Step 3. CHECK IF THE DIAGNOSTIC CODE REMAINS.
- Inspect the harness connectors. Clean the contacts of the harness connectors and check the wires for damage to the insulation that is caused by excessive heat, battery acid, or chafing.
- Perform a 45 N (10 lb) pull test on each of the wires that are associated with the circuit.
- Reconnect all harness connectors in order to make sure that the connectors are fully seated. Also, make sure that the clips for each connector are completely fastened.
- Turn the disconnect switch and the key start switch to the ON position.
- Operate the machine.
- Check the status of the diagnostic code.
Expected Result:
The diagnostic code is active.
Results:
- YES - The diagnostic code is active. The diagnostic code has not been corrected.
Repair: Check the circuit again. It is unlikely that the ECM has failed. Exit this procedure and perform this procedure again. Prior to replacing an ECM, always contact your dealership for possible consultation with Caterpillar. This consultation may greatly reduce repair time. If the ECM requires replacement, refer to Troubleshooting, "Electronic Control Module (ECM) - Replace".
STOP
- NO - The diagnostic code is not active. The initial diagnostic code was probably caused by a poor electrical connection at one of the harness connectors that was disconnected and reconnected. Resume normal machine operation.STOP