IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Power Train Caterpillar


Differential and Bevel Gear - Remove

Usage:

962H J6J

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-2420     Transmission Repair Stand     1    
FT-0996 Positioning Gp     4    
FT-0957 Positioning Gp     4    
B     138-7573     Link Bracket     2    
C     138-7574     Link Bracket     2    
D     8B-7551     Bearing Puller Gp     1    
E     5F-7343     Bearing Puller Gp     1    
F     4C-8345     Spanner Wrench As     1    
G     4C-8346     Spanner Wrench As     1    
J     -     Guide Bolt 152.4 (6.00 inch)     1    

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
  2. Remove the front fixed axle. Refer to Disassembly and Assembly, "Fixed Axle (Front) - Remove and Install".
  3. Remove the rear axle. Refer to Disassembly and Assembly, "Oscillating Axle (Rear) - Remove and Install".



Illustration 1g00337018

Typical Example

Note: Make sure that the intermediate housing of the differential is positioned on the top when you locate the axle assembly in Tooling (A) .

  1. Remove the service brake from the intermediate housing. Refer to Disassembly and Assembly, "Service Brakes - Remove and Install".



    Illustration 2g00337019

  1. Fasten a suitable lifting device to intermediate housing (1). Remove bolts (2) and intermediate housing assembly (1). The weight of intermediate housing (1) is approximately 109 kg (240 lb).



    Illustration 3g00337020



    Illustration 4g00337021

  1. Remove bolt (3) and bolt lock (4) .

    Note: Adjusting nuts of two different sizes are used in the bevel gear group. Use Tooling (F) or Tooling (G) to remove the adjusting nuts.

  1. Use Tooling (F) or Tooling (G) to remove the adjusting nut (5) .

  1. Remove locating pin (7), sleeve assembly (6), and bearing cup (8) from intermediate housing (1) .



    Illustration 5g00337022

  1. Remove two bolts (9) that are directly opposite each other. Install Tooling (J) in the bolt holes.



    Illustration 6g00976418

  1. Remove remaining bolts (9). Slide pinion gear assembly (10) away from the differential housing in order to install Tooling (B). Attach a suitable lifting device to pinion gear assembly (10) .

  1. Use the suitable lifting device to remove pinion gear assembly (10). The weight of pinion gear assembly (10) is approximately 66 kg (145 lb).

  1. Remove the shims and the O-ring seal from the pinion assembly.



    Illustration 7g00976419

  1. Install Tooling (C) on differential assembly (11). Attach a suitable lifting device to Tooling (C) .

  1. Use a suitable lifting device to remove differential assembly (11). The weight of differential assembly (11) is 109 kg (240 lb).



    Illustration 8g00976397

  1. Use Tooling (D) to remove bearing cone (12) .



    Illustration 9g00976399

  1. Turn the differential onto the opposite side. Use Tooling (E) to remove bearing cone (13) .

  1. Remove bolts (15) that hold bevel gear (16) in position. Use a press to remove bevel gear (16) from the differential.

  1. Remove two spring pins (14) from the bevel gear.



    Illustration 10g00981122

  1. Remove bolt lock (18) and bolt (17) .

  1. Remove adjusting nut (19) from the differential housing.

  1. Remove locating pin (20) and remove sleeve assembly (21). Remove bearing cup (22) .

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