C1.5 and C2.2 Generator Set Engines Caterpillar


Generator - Remove

Usage:

C1.5 NCA

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     2    

Start By:

  1. Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove and Install".


    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.


    ------ WARNING! ------

    Personal injury can result from failure to disconnect the battery.

    First, disconnect the negative battery cable. Then, disconnect the positive battery cable.

    A positive power lead can cause sparks if the battery is not disconnected. Sparks can possibly result in battery explosion or fire.

    ----------------------

  1. Disconnect the battery. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Disconnect".



    Illustration 1g01206168

  1. Disconnect hose (1) from air cleaner assembly (2). Remove air cleaner assembly (2) .



    Illustration 2g01206173

  1. Remove cover (4) from operator control panel (3). Disconnect nut (5) from operator control panel (3) .



    Illustration 3g01206174

  1. Disconnect harness assemblies (6), (7), (8), (9), and (10) .



    Illustration 4g01206176

  1. Disconnect harness assemblies (11) and (12) .



    Illustration 5g01206186

  1. Remove bolts (14) and guard assembly (15) from generator housing (13) .



    Illustration 6g01206208

  1. Remove bolts (16) from generator housing (13) .



    Illustration 7g01206212

  1. Attach Tooling (A) and a suitable lifting device to generator housing (13). The weight of generator housing (13) is approximately 68 kg (150 lb).



    Illustration 8g01206235

  1. Raise generator housing (13) in order to install suitable cribbing under flywheel housing (18). Remove bolts (17) and generator housing (13) from flywheel housing (18) .



    Illustration 9g01206237

  1. Attach a suitable lifting device to rotor assembly (19). The weight of rotor assembly (19) is approximately 34 kg (75 lb). Remove bolts (20) and rotor assembly (19) from flywheel (21) .

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