Removal Procedure
Start By:
- Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove and Install".
| NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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Personal injury can result from hot coolant, steam and alkali. At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns. Remove filler cap slowly to relieve pressure only when engine is stopped and radiator cap is cool enough to touch with your bare hand. Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns. Cooling System Conditioner contains alkali. Avoid contact with skin and eyes. |
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- Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
- Disconnect harness assembly (1). Disconnect hose (2) from radiator (3). Remove cable straps (4) from fan guard (5) .
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| Illustration 1 | g01204456 |
- Disconnect bracket (6) from fan guard (5). Remove fan guard (5) from radiator (3) .
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| Illustration 2 | g01204461 |
- Disconnect hose (7) from radiator (3) .
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| Illustration 3 | g01204467 |
- Disconnect hose (8) from radiator (3) .
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| Illustration 4 | g01204470 |
- Remove bolts (9) and radiator (3) .
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| Illustration 5 | g01204473 |
Installation Procedure
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Position radiator (3) on the base and install bolts (9) .
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| Illustration 6 | g01204473 |
- Connect hose (8) to radiator (3) .
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| Illustration 7 | g01204470 |
- Connect hose (7) to radiator (3) .
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| Illustration 8 | g01204467 |
- Install fan guard (5) on radiator (3). Connect bracket (6) to fan guard (5) .
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| Illustration 9 | g01204461 |
- Install cable straps (4) on fan guard (5). Connect hose (2) to radiator (3). Connect harness assembly (1) .
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| Illustration 10 | g01204456 |
- Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
End By: Install the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove and Install".