2005/08/22 Caterpillar


A New Idler Assembly is Now Available {1358}

Usage:

D9R 7TL
Track-Type Tractor:
D9R (S/N: ABK1-UP; ACL1-UP; 7TL1-UP; 8BL1-UP; JJB1-UP; WDM00321-UP)
Service Magazine, SEPD0798, 10 August 2005, "A New Idler Assembly is Now Available". Disregard this article. The correct information follows:

Description of Change: A new 115-4204 Idler Pulley is now available for D9R Track-Type Tractors. The idler will support the belt that drives the air conditioning compressor. The idler will prevent the belts from stretching or rolling.

Table 1
Required Parts    
Item     Qty     Part Number     description    
1     1     199-9024     Support    
2     1     115-4204     Idler Pulley    
3     2     8T-4224     Hard Washer    
4     2     6V-5782     Bolt    
5     1     199-6602     V-Belt    
(1)     4     8T-4835     Bolt    
( 1 ) Existing bolts on early D9R models that have serial number prefixes (S/N: ABK) and (S/N: ACL) (Not shown). These bolts will be reused.



Illustration 1g01199034

In order to use the new 115-4204 Idler Pulley, the correct compressor support is required. The 199-9024 Support has been revised in order to include a mounting boss for the 115-4204 Idler Pulley. When the 199-9024 Support is ordered make sure that the most current version is requested. Two 8T-4224 Hard Washers and two 6V-5782 Bolts are also required in order to mount the new idler pulley.

7TL and 8BL need to replace 119-2285 Compressor Support with the latest version 199-9024 Support and 6L-5115 V-Belt with 199-6602 V-Belt .

ABK1-453 and ACL1-662 need to replace 119-2285 Compressor Support and spacers with the latest version 199-9024 Support .

ABK454-UP, ACL663-UP, and WDM1-320 need to replace 199-9024 Support with the latest version of 199-9024 Support.

WDM321-UP need to add 115-4204 Idler Pulley only.

.

Adaptable To: The new parts are adaptable to the following Track-Type Tractors:

  • (S/N: ABK1-UP)

  • (S/N: ACL1-UP)

  • (S/N: 7TL1-UP)

  • (S/N: 8BL1-UP)

  • (S/N: JJB1-UP)

  • (S/N: WDM1-UP)




Illustration 2g01205704

These illustrations show the arrangements that apply to the different machines.

(A) S/N:7TL
and S/N:8BL
used 119-2285 Compressor Support which was shorter in height and 6L-5115 V-Belt.

(B) S/N:ABK1-453
and S/N:ACL1-662
used 119-2285 Compressor Support, 4W-3753 Spacer, and 199-6602 V-Belt that is longer.




Illustration 3g01205726

(C) S/N:ABK454-UP
, S/N:ACL663-UP
, and S/N:WDM1-320
used the early version 199-9024 Support which did not have a boss, and used 199-6602 V-Belt.

(D) (S/N: WDM321-UP) uses the latest version 199-9024 Support that has a integrated boss, and 199-6602 V-Belt.

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