C1.5 and C2.2 Generator Set Engines Caterpillar


Rocker Shaft and Pushrod - Remove

Usage:

C1.5 NCA

Removal Procedure

Start By:

  1. Remove the engine oil line. Refer to Disassembly and Assembly, "Engine Oil Line - Remove and Install".
  2. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: The removal procedure is similar for the three cylinder and the four cylinder engines. The illustration shows the four cylinder engine.




    Illustration 1g00827968

  1. Loosen adjustment screws (3) in order to release the tension from the rocker shaft assembly.

  1. Remove nuts (2) and bolts (1) from rocker shaft assembly (4) .

  1. Remove rocker shaft assembly (4) and base (8) from cylinder head (7) .

  1. Remove pushrods (6) from the cylinder head. Mark the pushrods for installation. Inspect the pushrods for wear or for damage. If the pushrods are damaged, use new parts for replacement.

  1. Remove the caps (not shown) from the top of valve stems (5). Mark the caps for installation. Inspect the caps for wear or for damage. If the caps are worn or damaged, use new parts for replacement.

  1. Remove gasket (9) from base (8). Inspect the gasket. If the gasket is worn or damaged, use a new part for replacement.
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