525B and 535B Wheel Skidders Machine Systems Caterpillar


Bank Valve (Two) (Decking Blade, Steering) - Remove

Usage:

525B 3KZ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     FT-1114     Vacuum Cap     1    

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.
  2. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release" for the machine that is being serviced.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.




    Illustration 1g00703872

  1. Open door (1) that is located on the right side of the machine.



    Illustration 2g00703873

  1. Remove mounting nut (2) (not shown) and the washer.

  1. Remove bolts (3) and the washers in order to remove panel (4) from the machine.



    Illustration 3g00703874

  1. Install Tooling (A) to hydraulic tank (5) .

  1. Use Tooling (A) and shop air to place a vacuum on hydraulic tank (5) .



    Illustration 4g00703875

  1. Disconnect hose (6) and tube (7) from selector and pressure control valve (8) .



    Illustration 5g00703878

  1. Disconnect hoses (9) and (11) from selector and pressure control valve (8) .

  1. Disconnect swivel tee (10) from selector and pressure control valve (8) .

  1. Disconnect tube (12) from swivel tee (10). This will allow clearance for the removal of the bank valve.



    Illustration 6g00703879

  1. Remove bolts (13), the nuts, and the washers from the linkages for the steering and decking blade.

  1. Disconnect tubes (14) .



    Illustration 7g00703881

  1. Remove tubes (15) and (16) .



    Illustration 8g00703883



    Illustration 9g00703884

    View Under Right Side of the Cab

  1. Disconnect hoses (18) and (19) from the brake priority valve.

  1. Remove mounting nuts (17) from the bank valves.

  1. Use two people to carefully remove the bank valves. The combined weight of the steering, decking blade, and brake priority valves is approximately 27 kg (60 lb).



    Illustration 10g00703874

  1. After all hydraulic tubes, hoses, and fittings have been plugged, remove the shop air and Tooling (A) from hydraulic tank (5) .

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