Hydraulic Drive Pump - Install
Installation Procedure
Hydraulic Drive Pump
Note: This hydraulic drive pump is located on the left side of the machine.
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 8S-9906 | Ratchet Puller | 1 |
Note: Cleanliness is an important factor. Before the installation procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Fill the hydraulic drive pump with clean hydraulic oil.
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| NOTICE |
|---|
To avoid system damage, make sure that the hydraulic pump is properly filled with hydraulic oil before start-up. |
- Use a strap and Tooling (A) in order to support the rear of the hydraulic drive pump. Install hydraulic drive pump (45) to the original location. The weight of the hydraulic drive pump with the pilot pump is approximately 88 kg (194 lb).
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| Illustration 1 | g00684746 |
- Install bolts (60) and the washers in order to secure hydraulic drive pump (45). Remove the straps and Tooling (A) .
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| Illustration 2 | g00684443 |
- Install the O-ring seal in the hose assembly. Position hose assembly (57) to the original location. Install half flanges (58), the washers and bolts (59) .
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| Illustration 3 | g00684442 |
- Install the O-ring seal in the hose assembly. Position hose assembly (54) to the original location. Install half flanges (55), the washers and bolts (56) .
- Connect hose assembly (18) on the bottom of the hydraulic drive pump.
- Install plug (53) .
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| Illustration 4 | g00684440 |
- Connect tube assembly (52). Connect hose assembly (51) on the back of the hydraulic drive pump.
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| Illustration 5 | g00684439 |
- Connect hose assembly (50) .
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| Illustration 6 | g00683837 |
- Connect hose assembly (49) to the hydraulic drive pump.
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| Illustration 7 | g00683836 |
- Connect tube assemblies (47) and (48) at both ends.
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| Illustration 8 | g00683835 |
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| Illustration 9 | g00683832 |
- Connect tube assembly (46) at both ends.
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| Illustration 10 | g00683833 |
- Connect tube assembly (7) to hydraulic drive pump (45) .
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| Illustration 11 | g00683246 |
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| Illustration 12 | g00683245 |
- Install clamp (42), clamp (44) and the spacer. Install bolt (43) and the washer.
- Connect hose assemblies (40), (41), and (3) .
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| Illustration 13 | g00683243 |
- Install fitting (39) on the hydraulic drive pump. Connect hose assembly (4) on fitting (39). Connect tube assembly (38) on both ends.
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| Illustration 14 | g00683240 |
Hydraulic Drive Pump with Pilot Pump
Note: Cleanliness is an important factor. Before the installation procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Install the pilot pump on hydraulic drive pump (6). Install two bolts (37) .
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| Illustration 15 | g00683207 |
- Connect fittings (35) and (36) on pilot pump (14) .
- The weight of the hydraulic pump with the pilot pump is approximately 93 kg (205 lb). Use a strap and Tooling (A) in order to support the rear of the pump. Install hydraulic drive pump (6) to the original location.
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| Illustration 16 | g00682882 |
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| Illustration 17 | g00682496 |
- Install four bolts (34) and the four washers.
- Install the O-ring seal on the hose assembly. Install hose assembly (28) to the original location. Install half flanges (29), the washers and bolts (30) .
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| Illustration 18 | g00682427 |
- Install the O-ring seal on the hose assembly. Install hose assembly (33) to the original location. Install half flanges (31), the washers and bolts (32) .
- Install the O-ring seal on the tube assembly. Connect tube assembly (27) .
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| Illustration 19 | g00682394 |
- Install the O-ring seals on the hose assemblies. Connect hose assemblies (25), (26), and (24) .
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| Illustration 20 | g00682376 |
- Install the O-ring seal on the tube assembly. Connect tube assembly (23) to the bottom of the hydraulic drive pump.
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| Illustration 21 | g00682358 |
- Install the three hard washers, three clips (21), the three spacers, and three bolts (22) .
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| Illustration 22 | g00682311 |
- Install the O-ring seal on tube assembly (20). Connect tube assembly (20) to the fitting.
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| Illustration 23 | g00682256 |
- Install the O-ring seal on the hose assembly. Connect hose assembly (18) to fitting (19) under the hydraulic drive pump.
- Install plug (17) .
Note: Plug (17) is located under the track drive motor.
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| Illustration 24 | g00682258 |
- Install the O-ring seal on the hose assembly. Connect hose assembly (16) .
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| Illustration 25 | g00682254 |
- Install the O-ring seals on the hose assemblies.
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| Illustration 26 | g00682251 |
- Connect hose assemblies (12), (13), and (15) to pilot pump (14) .
- Install the O-ring seals on tube assemblies (7), (9), and (10) .
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| Illustration 27 | g00682016 |
- Position hose assembly (11) and fitting (8) to the original location. Connect tube assemblies (7), (9), and (10) .
- Connect hose assembly (4) and (5) to hydraulic drive pump (6) .
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| Illustration 28 | g00681958 |
- Connect hose assembly (1) and hose assembly (3) to fitting (2) .
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| Illustration 29 | g00681924 |
- Fill the hydraulic system. Refer to Operation and Maintenance Manual, SEBU7273, "Hydrostatic Drive Oil - Change" for the correct procedure.
End By: Install the cab. Refer to Disassembly and Assembly, "Cab - Install" for the machine that is being serviced.
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