Maintenance Interval Schedule
Note: All safety information, warnings, and instructions must be read and understood before you perform any operation or any maintenance procedure.
Cab Air Filter - Clean/Replace
Circuit Breakers - Reset
Cutting Edges and End Bits - Inspect/Replace
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Equalizer Bar Pins - Inspect
Ether Starting Aid Cylinder - Replace
Front Idler Position - Check
Fuses - Replace
Oil Filter - Inspect
Radiator Core - Clean
Radiator Pressure Cap - Clean/Replace
Ripper Tip and Shank Protector - Inspect/Replace
Transmission Scavenge Screen - Clean
Winch Wire Rope - Install
Windshield Washer Reservoir - Fill
Windshield Wipers - Inspect/Replace
Brakes, Indicators and Gauges - Test
Cooling System Level - Check
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Seat Belt - Inspect
Transmission Oil Level - Check
Walk-Around Inspection
Winch Oil Level - Check
Windows - Clean
Ripper Linkage and Cylinder Bearings - Lubricate
Track Pins - Inspect
Air Conditioner Belt - Inspect/Adjust/Replace
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery - Inspect
Battery, Battery Cable or Battery Disconnect Switch - Replace
Braking System - Test
Bulldozer Tilt Brace
Cooling System Additive (DEAC) - Add
Differential and Final Drive Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Oil Sample - Obtain
Equalizer Bar Pins - Lubricate
Final Drive Oil Level - Check
Hydraulic System Oil Sample - Obtain
Track Adjustment - Adjust
Track Adjustment - Check
Transmission Oil Filter - Replace
Transmission Oil Sample - Obtain
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel System - Prime
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Filter - Replace
Recoil Spring Compartment Oil Level - Check
Transmission Oil Filter - Replace
Winch Filter and Magnetic Strainer - Replace/Clean
Rollover Protective Structure (ROPS) - Inspect
Torque Converter Scavenge Screen - Clean
Transmission Magnetic Screen - Clean
Transmission Oil - Change
Winch Oil - Change
Engine Valve Rotators - Inspect
Final Drive Oil - Change
Hydraulic System Oil - Change
Track Roller Frame - Inspect
Track Roller Frame Guides - Inspect
Cooling System Extended Life Coolant Extender - Add
Cooling System Water Temperature Regulator - Clean/Replace
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
When Required
Battery - RecycleCab Air Filter - Clean/Replace
Circuit Breakers - Reset
Cutting Edges and End Bits - Inspect/Replace
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Precleaner - Clean
Equalizer Bar Pins - Inspect
Ether Starting Aid Cylinder - Replace
Front Idler Position - Check
Fuses - Replace
Oil Filter - Inspect
Radiator Core - Clean
Radiator Pressure Cap - Clean/Replace
Ripper Tip and Shank Protector - Inspect/Replace
Transmission Scavenge Screen - Clean
Winch Wire Rope - Install
Windshield Washer Reservoir - Fill
Windshield Wipers - Inspect/Replace
Every 10 Service Hours or Daily
Backup Alarm - TestBrakes, Indicators and Gauges - Test
Cooling System Level - Check
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Seat Belt - Inspect
Transmission Oil Level - Check
Walk-Around Inspection
Winch Oil Level - Check
Windows - Clean
Every 50 Service Hours or Weekly
Pivot Shaft Oil Level - CheckRipper Linkage and Cylinder Bearings - Lubricate
Track Pins - Inspect
Every 250 Service Hours or Monthly
Air Conditioner - TestAir Conditioner Belt - Inspect/Adjust/Replace
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery - Inspect
Battery, Battery Cable or Battery Disconnect Switch - Replace
Braking System - Test
Bulldozer Tilt Brace
Cooling System Additive (DEAC) - Add
Differential and Final Drive Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Oil Sample - Obtain
Equalizer Bar Pins - Lubricate
Final Drive Oil Level - Check
Hydraulic System Oil Sample - Obtain
Track Adjustment - Adjust
Track Adjustment - Check
Transmission Oil Filter - Replace
Transmission Oil Sample - Obtain
Every 500 Service Hours or 3 Months
Engine Crankcase Breather - CleanFuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel System - Prime
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Filter - Replace
Recoil Spring Compartment Oil Level - Check
Transmission Oil Filter - Replace
Winch Filter and Magnetic Strainer - Replace/Clean
Every 1000 Service Hours or 6 Months
Lift Cylinder Yoke Bearings - LubricateRollover Protective Structure (ROPS) - Inspect
Torque Converter Scavenge Screen - Clean
Transmission Magnetic Screen - Clean
Transmission Oil - Change
Winch Oil - Change
Every 2000 Service Hours or 1 Year
Engine Valve Lash - CheckEngine Valve Rotators - Inspect
Final Drive Oil - Change
Hydraulic System Oil - Change
Track Roller Frame - Inspect
Track Roller Frame Guides - Inspect
Every 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - ChangeCooling System Extended Life Coolant Extender - Add
Cooling System Water Temperature Regulator - Clean/Replace
Every 6000 Service Hours or 4 Years
Cooling System Extended Life Coolant - ChangeCaterpillar Information System:
966G Wheel Loader and 972G Wheel Loader Braking System Hydraulic Tank
3304B and 3306B Engines for Caterpillar Built Machines Fuel Injection Nozzles - Install
980G Wheel Loader Braking System Accumulator Charging Valve (Brake)
966G Wheel Loader and 972G Wheel Loader Machine Systems Hydraulic Electronic Control - Remove and Install
D9R Track-Type Tractor Refill Capacities
D6R Track-Type Tractor Transmission Control
637E Series II Wheel Tractor-Scrapers Electronic Monitoring System (EMS)
980G Wheel Loader Braking System Brake Accumulator
D6R Track-Type Tractor Hydraulic System Ripper Mounting
902 and 906 Wheel Loaders Power Train Differential (Standard) - Install
615C Series II Wheel Tractor-Scraper Wheel Tractor Power Train Differential and Bevel Gear - Assemble
992G Wheel Loader Machine Systems Gear Pump (Implement Pilot) - Install
D9R Track-Type Tractor Engine Air Filter Primary Element - Clean/Replace
963C Track-Type Loader Machine Systems Temperature Control - Remove and Install
D8R Track-Type Tractor Winch Control
990 Series II Wheel Loader and 844 Wheel Tractor Braking System Limit Switch (Stop Light)
D6R Track-Type Tractor Hydraulic System Main Relief Valve
963C Track-Type Loader Machine Systems Seat - Remove and Install
963C Track-Type Loader Machine Systems Receiver-Dryer - Remove and Install
902 and 906 Compact Wheel Loaders Power Train System General Testing and Adjusting Information
902 and 906 Compact Wheel Loaders Steering System Metering Pump (Steering)
902 and 906 Compact Wheel Loaders Power Train System Visual Inspection
928G Wheel Loader Machine Parking
928G Wheel Loader Starting with Jump Start Cables