1983/01/24 Caterpillar


Improved Cylinder Head Gasket{1101,1201}

Usage:


1100, 3100 And 3200 Series Naturally-Aspirated Engines

SUPPLEMENT: 05/21/84

SERVICE MAGAZINE, JANUARY 24, 1983, PAGE 2. In the article, "Improved Cylinder Head Gasket," some of the information is no longer correct. Put a mark through the article and make a reference to the article with the same title in this edition of Service Magazine.

--------------- END SUPPLEMENT ---------------

Description of Change: A new head gasket is used in 3200 Series Naturally-Aspirated Engines. The metal wrap on the new gasket is thicker and the fire ring has a larger diameter than the one on the former gasket. The new gasket will make an improved combustion seal.

Adaptable To: The new gasket is adaptable to earlier engines when they are equipped with the correct bolts. See the bolt information that follows. For parts service, order a 6N8505 Gasket as a replacement for the former 9L9164 Gasket. The former gasket is still available for use in earlier engines as shown below.

All 1100 and 3100 Series Engines and the early 3200 Series Engines used cylinder head bolts with a torque specification of 130 N·m (95 lb ft). These earlier bolts can be identified by six dash marks on the bolt head. Engines with these bolts should continue to use the 9L9164 Gasket.

Later 3204 and 3208 Engines used stronger cylinder head bolts with a higher torque specification of 150 N·m (110 lb ft). These bolts can be identified by seven dash marks on the bolt heads. The improved 6N8505 Gasket should be used in engines which have these stronger bolts.

The 6N8505 Gasket can be used in the 1100 and 3100 Series Engines and earlier 3200 Series Engines, but only if cylinder head bolts with seven dash marks are used, and tightened to a torque of 150 N·m (110 lb ft).

Caterpillar Information System:

1983/01/24 Identification Of Exchange Or Reconditioned Components{0610,0351}
1983/01/24 Low Manifold Pressure: New Gasket Prevents Air Leakage At Aftercooler{1063}
1983/01/17 Correction To Fuel Injection Test Bench Book, Form SEHS7466{0652,0374}
1983/01/17 Parts Service Information For Pistons And Rings{1214,1215}
1983/01/17 Revision Of Test Specification Tolerance For 1P1795 Master Valve Assembly{0652,1250}
1983/01/17 Disconnect Fuel Lines And Install Caps Before Unit Injectors Are Removed{1274,1254,1251}
1983/01/17 Improved Mounting Assembly For Speed Switch Contactor Group{7418}
1983/01/17 New Sealant Used Between The Fuel Injection Pump/Governor Drive Housing And Cylinder Block{1288}
1983/01/17 Improved Valve Covers Used{1107}
1983/01/17 New Clutch Retraction Pins And Seals{3302}
1983/01/17 Use Caution During Replacement Of Damaged Nozzle Adapters Or Precombustion Chambers{1106}
1983/01/17 Lip-Type Seal Installation On Shafts With Keyways{7555}
1983/01/24 Corrections To Product Update Guide (Form PEGP2808) And Engine Update Guide (Form PEGP2811){0374}
1983/01/24 New Expansion Tank And Support Used{1354}
1983/01/31 Change In Repair Centers For 5P2160 Horsepower Meter Group{0651}
1983/01/31 Service Information For Hydramechanical Shutoff Units{7418}
1983/01/31 Parts Service Information For Pistons{1214,1225}
1983/01/31 Know What Type Of Repair To Make And When{0374}
1983/01/31 Notice: Bolts, Washers Can Fall Into Suction Screen Housing And Damage Oil Pump{1302}
1983/01/31 FT806 Cylinder Head Repair Bench Group Is Improved{1101,1201}
1983/01/31 Special Instruction Available For "Troubleshooting And Repair Of The 6V2100 Multitach"{0651}
1983/02/14 New Clutches For Rear Power Take-Off{3055,3054}
1983/02/14 Check Cylinder Bores For Chamfer During Reconditioning{1202,1222,1223}
1983/02/14 New Water Pump Has Improved Seal{1361}
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