613C Series II Wheel Tractor 3116 Engine Supplement Caterpillar

Installation Procedure

1. Inspect all O-rings and gaskets for wear or damage. If the O-rings or gaskets are worn or damaged, use new Caterpillar parts for replacement.

Show/hide table



Illustration 1	g00318396

2. Attach a hoist, and Tool (A) to lifting plates (1) . Carefully install engine (2) in the machine. The engine weighs 850 kg (1874 lb) .

Show/hide table



Illustration 2	g00318400

3. Install two washers (3) and two bolts (4) to the engine support.

Show/hide table



Illustration 3	g00318401

4. Install two washers (5) and two bolts (6) to the engine support.

Show/hide table



Illustration 4	g00318463

5. Connect the drive shaft to universal joint flange (7) . Install four bolts (8) and the nuts to universal joint flange (7) .

Show/hide table



Illustration 5	g00318464

6. Connect hose (9) to the air compressor and tighten retaining nut (10) .

Show/hide table



Illustration 6	g00318467

7. Install bolt (11) and clip (12) to the air compressor.

Show/hide table



Illustration 7	g00318468

8. Install bracket (13) and control cable (14) to the engine. Install bolt (15) to bracket (13) . Connect control cable (14) and install nut (16) .

Show/hide table



Illustration 8	g00318471

9. Use a hoist and a suitable lifting device to tilt cab (17) away from the engine. Remove the cribbing from the support assembly. Lower cab (17) onto the mount assemblies when the cribbing has been removed.

Show/hide table



Illustration 9	g00318473
This is a view from a point behind the right rear of the cab.

10. Install nut (18) , the lockwasher and the bolt to the mount assembly.

Show/hide table



Illustration 10	g00318475
This is a view from a point below the cab.

11. Install nut (19) , the lockwasher and the bolt to the mount assembly.

Show/hide table



Illustration 11	g00318567
This is a view from a point below the rear of the cab.

12. Install shield (20) to the cab. Install two bolts (21) to shield (20) .

Show/hide table



Illustration 12	g00318569

13. Install nut (22) to the clip. Install bolt (23) to the clip.

Show/hide table



Illustration 13	g00318571

14. Install two wire tie-wraps (24) .

Show/hide table



Illustration 14	g00318572

15. Connect electrical connection (25) and install the electrical connection in the clip. Install four wire tie-wraps (26) .

Show/hide table



Illustration 15	g00318573

16. Connect electrical connection (27) and install the electrical connection in the clip. Install three bolts (28) to the clips.

Show/hide table



Illustration 16	g00318574

17. Install three clips (29) and bolt (30) to the frame.

Show/hide table



Illustration 17	g00318575
This is a view from a point below the engine compartment.

18. Install wire tie-wrap (31) .

Show/hide table



Illustration 18	g00318579
This is a view from a point below the cab.

19. Install clip (32) and bolt (33) to the cab. Install wire tie-wrap (34) .

Show/hide table



Illustration 19	g00318580
This is a view from a point below the cab.

20. Connect electrical connection (35) and install the electrical connection to the clip.

Show/hide table



Illustration 20	g00318624
This is a view from a point below the cab.

21. Connect electrical connection (36) and install the electrical connection to the clip.

Show/hide table



Illustration 21	g00318844
This is a view from a point below the engine compartment.

22. Connect electrical connection (37) and install the electrical connection to the clip. Connect wire harness (38) and tighten retaining ring (39) .

Show/hide table



Illustration 22	g00318845
This is a view from a point below the cab.

23. Connect pipe (40) and tighten retaining nut (41) .

Show/hide table



Illustration 23	g00318846
This is a view from a point below the cab.

24. Connect steering rod (42) to the steering valve. Install nut (43) and cotter pin (44) .

Show/hide table



Illustration 24	g00318847
This is a view from a point below the cab.

25. Install clip (45) and bolt (46) to the cab.

Show/hide table



Illustration 25	g00318849
This is a view from a point below the cab.

26. Connect electrical connection (47) and install the electrical connection to the clip. Install wire tie-wrap (48) .

Show/hide table



Illustration 26	g00318851
This is a view from a point below the cab.

27. Install ground strap (49) and bolt (50) to the frame.

Show/hide table



Illustration 27	g00318852
This is a view from a point below the cab.

28. Install clip (51) and bolt (52) to the frame.

Show/hide table



Illustration 28	g00318853
This is a view from a point below the cab.

29. Connect electrical connection (53) and install the electrical connection to the clip. Install two wire tie-wraps (54) . Connect hose (55) and tighten retaining nut (56) .

Show/hide table



Illustration 29	g00318854

30. Install bolt (57) to the bracket.

Show/hide table



Illustration 30	g00318862

31. Connect electrical connection (58) and install the electrical connection to the clip. Install wire tie-wrap (59) .

Show/hide table



Illustration 31	g00318903

32. Install two cable assemblies (60) and nut (61) to the solenoid assembly. Install two cable assemblies (62) and nut (63) to the electric starting motor.

Show/hide table



Illustration 32	g00318904

33. Install tube assembly (64) and two bolts (65) to the oil pump.

Show/hide table



Illustration 33	g00318905

34. Install the oil pan gasket and oil pan (66) to the engine. Install 36 bolts (67) to oil pan (66) .

Show/hide table



Illustration 34	g00318909

35. Install pipe (68) to the machine and tighten two hose clamps (69) .

Show/hide table



Illustration 35	g00318910

36. Install two half flanges (70) and four bolts (71) to the elevator pump.

Show/hide table



Illustration 36	g00318911

37. Install two half flanges (72) and four bolts (73) to the elevator pump. Install two half flanges (74) and four bolts (75) to the hydraulic and steering pump. Install two half flanges (76) and four bolts (77) to the hydraulic and steering pump.

Show/hide table



Illustration 37	g00318912

38. Connect cable assembly (78) and nut (79) to the engine. Torque nut (79) to 8 ± 1 N·m (69 ± 9 lb in) .

Show/hide table



Illustration 38	g00318916

39. Install two half flanges (80) and four bolts (81) to transmission oil pump (82) .

Show/hide table



Illustration 39	g00318919

40. Connect hose (83) and tighten retaining nut (84) .

Show/hide table



Illustration 40	g00318920

41. Connect hose (85) and tighten retaining nut (86) .

Show/hide table



Illustration 41	g00318925

42. Connect hose (87) and tighten retaining nut (88) . Connect hose (89) and tighten retaining nut (90) . Connect hose (91) and tighten retaining nut (92) .

Show/hide table



Illustration 42	g00318926

43. Install pipe (93) to the engine and tighten hose clamp (94) .

Show/hide table



Illustration 43	g00318929

44. Install two hoses (95) to the engine and tighten two hose clamps (96) .

Show/hide table



Illustration 44	g00318930
This is a view from a point behind the right rear of the cab.

45. Connect pipe (97) and tighten retaining nut (98) .

Show/hide table



Illustration 45	g00319245

46. Connect pipe (97) and tighten retaining nut (99) . Install wire tie-wrap (100) .

Show/hide table



Illustration 46	g00319246

47. Connect exhaust pipe (101) to muffler (102) . Install exhaust clamp (103) and nut (104) to exhaust pipe (101) .

Show/hide table



Illustration 47	g00319248

48. Install clamp (105) and nut (106) to turbocharger (107) .

Show/hide table



Illustration 48	g00319249

49. Connect air hose (108) to the turbocharger. Tighten two hose clamps (109) .

Show/hide table



Illustration 49	g00319250

50. Connect air hose (108) to the air cleaner. Tighten two hose clamps (110) .

Show/hide table



Illustration 50	g00319251

51. Connect hose (111) and tighten retaining nut (112) .

Show/hide table



Illustration 51	g00319252

52. Connect hose (113) to air conditioning compressor (114) and tighten retaining nut (115) . Connect hose (116) to air conditioning compressor (114) and tighten retaining nut (117) .

Show/hide table



Illustration 52	g00319253

Show/hide table

Personal injury or death can result from a fire. Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Clean up all leaked or spilled fuel. Do not smoke while working on the fuel system. Turn the disconnect switch OFF or disconnect the battery when changing fuel filters.

Show/hide table

NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates.

53. Connect hose (118) and tighten retaining nut (119) .

Show/hide table



Illustration 53	g00319254

54. Connect O-ring port tee (120) and tighten retaining nut (121) . Connect hose (122) and tighten retaining nut (123) .

Show/hide table



Illustration 54	g00319255

55. Install one bolt (124) and one clip (125) to the engine.

Show/hide table



Illustration 55	g00319256

56. Install one clip (126) and one bolt (127) to the engine. Install one clip (128) and one bolt (129) to the engine. Connect hose (130) to the governor assembly and tighten retaining nut (131) .

Show/hide table



Illustration 56	g00319257

57. Use a suitable lifting device, and carefully install bottom plate (132) to the frame. The weight of the bottom plate is 21 kg (46 lb). Install six bolts (133) to bottom plate (132) .

Show/hide table



Illustration 57	g00319258

58. Use a suitable lifting device, and carefully install bottom plate (134) to the frame. The weight of the bottom plate is 21 kg (46 lb). Install six bolts (135) to bottom plate (134) .

Show/hide table

NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates.

59. Fill the hydraulic tank with hydraulic oil. Refer to Operation and Maintenance Manual, SEBU6447 for information on filling the hydraulic tank.

60. Fill the engine crankcase with engine oil. Refer to Operation and Maintenance Manual, SEBU6447 for information on filling the engine crankcase.

Show/hide table

Personal injury or death can result when charging an air conditioning system with a liquid. The compressor will pump the refrigerant back into the charging cylinder with the possibility of rupturing (exploding) the cylinder. Do not operate the engine when charging with a liquid. Never charge liquid or gas through the discharge (high side of the system) with the engine running. Keep all other personnel either away from the machine or where they can be seen when working on the air conditioning system.

61. Evacuate the air conditioning system and charge the air conditioning system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems With R-134a Refrigerant" for information on the air conditioning system.

End By:

1. Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install". The information is in this manual.
2. Install the fan. Refer to Disassembly and Assembly, "Fan and Fan Drive - Install". The information is in this manual.
3. Install the radiator. Refer to Disassembly and Assembly, "Radiator - Install". The information is in this manual.