G3304 and G3306 Engines Caterpillar

Turbocharger - Disassemble

Usage:

Disassembly Procedure

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Table 1
Required Tools
Tooling	Part Number	Description	Qty
A	9S-6363	Turbocharger Fixture	1
B	9S-6343	Cartridge Fixture	1
C	1P-1861	Retaining Ring Pliers	1
D	FT-0745	Modified Pliers	1

Start By:

Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" for the engine that is being serviced.

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NOTICE

Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

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Illustration 1	g00993280

Place the turbocharger in position on Tooling (A).
Place marks on the housings and the cartridge for correct installation and alignment at assembly.
Remove clamp (2) and compressor housing (1).
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Illustration 2 g00993281
Remove clamp (4) and cartridge housing (3) from the turbine housing.
Remove the O-ring seal from the compressor side of the cartridge housing.
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Illustration 3 g00993282
Place the turbine wheel assembly in position on Tooling (B).
Note: When you loosen the nut, do not place a side force on the shaft.
Remove the nut and compressor wheel (5) from the wheel shaft.
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Illustration 4 g00993283
Remove turbine wheel assembly (7) and shroud (6) from the cartridge housing.
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Illustration 5 g00993284
Remove seal ring (8) from wheel shaft (7).
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Illustration 6 g00993285
Use Tooling (C) in order to remove snap ring (9) that holds insert (10).
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Illustration 7 g00993286
Use two screwdrivers in order to remove insert (10) from cartridge housing (3).
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Illustration 8 g00993287
Push sleeve (11) out of insert (10). Remove O-ring seal (12) from insert (10).
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Illustration 9 g00993288
Remove two seal rings (13) from sleeve (11).
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Illustration 10 g00993289
Remove deflector (17), ring (21), sleeve (16), bearing (20), ring (15), snap ring (19), bearing (14), and snap ring (18). Use Tooling (D) in order to snap rings (18) and (19).
Note: Check the oil hole in bearing (20). If the oil hole is not open this will cause bearing failure.
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Illustration 11 g00993290
Turn over the housing and use Tooling (D) in order to remove snap rings (23) and (24). Remove snap ring (23), sleeve (25), bearing (22), and snap ring (24).
Check all the parts of the turbocharger for damage. If the parts have damage, use new parts for replacement.