CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Caterpillar


Swivel - Remove

Usage:

OEMS L5E

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
(A)     FT-2674     Vacuum Cap     1    
(B)     138-7573     Link Bracket     2    

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes.


NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

At operating temperature the implement hydraulic oil tank is hot and under pressure. Hot oil can cause burns.

To prevent possible injury, release the pressure in the implement hydraulic system before hydraulic lines or components are disconnected or removed.

----------------------

    Note: A hydraulic oil sample should be obtained before any maintenance is performed in order to establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide, SEBF3116, "Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and Maintenance Manual, "Scheduled Oil Sampling (S·O·S)" for the correct location.

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.



    Illustration 1g00690963

  1. Remove the cap from the hydraulic tank. Attach Tooling (A) to the hydraulic tank.

    Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system. This will minimize the leakage from the hose assemblies.




    Illustration 2g00687443

  1. Disconnect hoses (1) .

  1. Remove bolts (2), the washers, and the split flanges in order to disconnect the hoses.

  1. Disconnect hose (3) .



    Illustration 3g00687463

  1. Remove the bolts in order to remove support (4) .



    Illustration 4g00687476

  1. Remove bolts (5) and the washers in order to remove the retainer.

  1. Remove hose clamp (6) in order to remove the rubber boot.

  1. Attach Tooling (B) and a hoist to the swivel.



    Illustration 5g00692519

  1. Remove five bolts (8) and the washers.

  1. Remove two covers (7) underneath the swivel.



    Illustration 6g00687510

    Note: When the hose assemblies are disconnected from the swivel, oil will flow from the hose assemblies. Place a suitable drain pan under the hose assemblies in order to contain the drain oil.

  1. Remove bolts (9), the washers, and the split flanges in order to disconnect the hoses.

  1. Disconnect hoses (12) from tee fitting (13) .

  1. Remove tee fitting (13) .

  1. Disconnect hoses (11) from the tee.

  1. Remove bolts (10) and the washers.

  1. Remove the swivel from the machine. The weight of the swivel is 43 kg (95 lb).

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