CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Caterpillar


Track Carrier Roller - Disassemble

Usage:

OEMS L5E

Disassembly Procedure

Start By:

  1. Remove the track carrier rollers. Refer to Disassembly and Assembly, "Track Carrier Roller - Remove" in this manual.

  1. Thoroughly clean the outside of the track carrier roller prior to disassembly.


    NOTICE

    Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

    Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

    Dispose of all fluids according to local regulations and mandates.





    Illustration 1g00489477

  1. Remove plug (2).

    Note: There are two types of carrier rollers: The rollers are welded or the rollers are cast. The rollers that are welded will have a weld bead. The rollers that are cast will have no welds.

  1. Drain the oil from the carrier roller into a suitable container for disposal. The capacity of the welded track carrier roller is 120 ± 5 mL (4.08 ± 0.17 oz). The capacity of the cast track carrier roller is 85 ± 5 mL (2.89 ± 0.17 oz).

  1. Remove three socket head bolts (1) and cover (3) from the track carrier roller.



    Illustration 2g00489481

  1. Remove O-ring seal (4) from cover (3) .



    Illustration 3g00489486

  1. Remove washer (5) .



    Illustration 4g00489493

  1. Remove two socket head bolts (6) and retainer (7) from the end of the shaft assembly.



    Illustration 5g00489495

  1. Carefully remove shaft assembly (8) from the track carrier roller.



    Illustration 6g00489497

  1. Remove Duo-cone seal (9) from the track carrier roller.



    Illustration 7g00489499

  1. Remove Duo-cone seal (10) from shaft assembly (8) .



    Illustration 8g00489522

  1. Measure distance (X) on the shaft assembly.

  1. Record this dimension for assembly purposes. Use a press to push shaft (8) out of collar (11) .

  1. Remove the O-ring seal from the inside of the collar.



    Illustration 9g00489523



    Illustration 10g00367312

  1. Remove bearings (12) and (13) from the track carrier roller.

Caterpillar Information System:

CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Carrier Roller - Remove
CIPI UNDERCARRIAGE Arrangements: 3Q-6662; 6Z-7861, 7885, 7947, 7957, 7999; 9Q-5044, 5065, 5082, 5090, 5093, 5115, 5118, 5126, 5135, 5141, 5168, 5175, 5206, 5255, 5259, 5268, 5412, 5436, 5464, 5514, 5617, 5618, 5716, 5741, 5742, 5758, 5826, 5831, 5846 Maintenance Interval Schedule
CIPI UNDERCARRIAGE Arrangements: 9Q-5240, 9Q-5241, 9Q-5242, 9Q-5250, 9Q-5253, 9Q-5265, 9Q-5266, 9Q-5392, 9Q-5393, 9Q-5478, 9Q-5504, 9Q-5621, 9Q-5643, 9Q-5651, 9Q-5709, 9Q-5718, 9Q-5723, 9Q-5724, 9Q-5725, 9Q-5726, 9Q-5731, 9Q-5747, 9Q-5780, 9Q-5792, 9 Final Drive Oil Level - Check
CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Carrier Roller - Assemble
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CIPI UNDERCARRIAGE Arrangements: 166-7047, 177-3011, 177-3553, 177-4279, 200-2995, 200-4060, 204-0808, 212-6225, 213-8653, 215-7227, 218-2237, 231-5143, 3Q-6638, 3Q-6641, 6Z-7749, 6Z-7751, 6Z-7857, 6Z-7890, 6Z-7926, 6Z-7938, 6Z-7992, 9Q-5034, 9Q-5042 Final Drive Oil - Change
CIPI UNDERCARRIAGE Arrangements: 3Q-6662; 6Z-7861, 7885, 7947, 7957, 7999; 9Q-5044, 5065, 5082, 5090, 5093, 5115, 5118, 5126, 5135, 5141, 5168, 5175, 5206, 5255, 5259, 5268, 5412, 5436, 5464, 5514, 5617, 5618, 5716, 5741, 5742, 5758, 5826, 5831, 5846 Refill Capacities
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CIPI UNDERCARRIAGE Arrangements: 3Q-6662; 6Z-7861, 7885, 7947, 7957, 7999; 9Q-5044, 5065, 5082, 5090, 5093, 5115, 5118, 5126, 5135, 5141, 5168, 5175, 5206, 5255, 5259, 5268, 5412, 5436, 5464, 5514, 5617, 5618, 5716, 5741, 5742, 5758, 5826, 5831, 5846 Final Drive Ring Gear Removal
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CIPI UNDERCARRIAGE Arrangements: 3Q-6662; 6Z-7861, 7885, 7947, 7957, 7999; 9Q-5044, 5065, 5082, 5090, 5093, 5115, 5118, 5126, 5135, 5141, 5168, 5175, 5206, 5255, 5259, 5268, 5412, 5436, 5464, 5514, 5617, 5618, 5716, 5741, 5742, 5758, 5826, 5831, 5846 Final Drive Sun Gear Removal
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CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Carrier Roller - Install
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CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Roller - Remove
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CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Roller - Disassemble
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CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Roller - Assemble
CIPI UNDERCARRIAGE Arrangements: 9Q-5195, 9Q-5197, 9Q-5198, 9Q-5232, 9Q-5504, 9Q-5643, 9Q-5651, 9Q-5727, 9Q-5728, 9Q-5729, 9Q-5730, 9Q-5731, 9Q-5747, 9Q-5876, 180-4029, and 213-3892 Track Roller - Install
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