C12 Marine Engine Caterpillar


Engine Valve Lash - Inspect/Adjust

Usage:

C-12 9HP

------ WARNING! ------

To prevent possible injury, do not use the starter to turn the flywheel.

Hot engine components can cause burns. Allow additional time for the engine to cool before measuring valve clearance.

----------------------

------ WARNING! ------

This engine uses high voltage to control the fuel injectors.

Disconnect electronic fuel injector enable circuit connector to prevent personal injury.

Do not come in contact with the fuel injector terminals while the engine is running.

----------------------

Note: Valve lash is measured between the rocker arm and the valve bridge. All measurements and adjustments must be made while the engine is stopped and the valves are fully closed.

Valve Lash Check

An adjustment is NOT NECESSARY if the measurement of the valve lash is in the acceptable range in Table 1.

Table 1
Valve Lash Check (Stopped Engine)    
Inlet    
0.30 to 0.46 mm (0.012 to 0.018 inch)    
Exhaust    
0.56 to 0.72 mm (0.022 to 0.028 inch)    

If the measurement is not within this range, an adjustment is necessary. Refer to "Valve Lash Adjustment" for the proper procedure.

Valve Lash Adjustment




Illustration 1g00280040

(A) Exhaust valves

(B) Inlet valves

Use the following procedure to adjust the valve lash:

  1. Put the No. 1 piston at the top center position on the compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston".



    Illustration 2g00481639

    Adjustment of the inlet valve

    (1) Inlet rocker arm

    (2) Adjustment locknut

  1. Adjust the valve lash on the inlet valves for cylinders 1, 2, and 4.

    1. Lightly tap the rocker arm at the top of the adjustment screw with a soft mallet. This will ensure that the lifter roller seats against the camshaft's base circle.

    1. Loosen adjustment locknut (2) .

    1. Place the appropriate feeler gauge between inlet rocker arm (1) and the inlet valve bridge. Then, turn the adjustment screw in a clockwise direction. Slide the feeler gauge between the rocker arm and the valve bridge. Continue turning the adjustment screw until a slight drag is felt on the feeler gauge. Remove the feeler gauge.

    1. Tighten adjustment locknut (2) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Do not allow the adjustment screw to turn while you are tightening the adjustment locknut. Recheck the valve lash after tightening the adjustment locknut.



    Illustration 3g00481645

    Adjustment of the exhaust valve

    (3) Exhaust rocker arm

    (4) Adjustment locknut

  1. Adjust the valve lash on the exhaust valves for cylinders 1, 3, and 5.

    1. Lightly tap the rocker arm at the top of the adjustment screw with a soft mallet. This will ensure that the lifter roller seats against the camshaft's base circle.

    1. Loosen adjustment locknut (4) .

    1. Place the appropriate feeler gauge between exhaust rocker arm (3) and the exhaust valve bridge. Then, turn the adjustment screw in a clockwise direction. Slide the feeler gauge between the rocker arm and the valve bridge. Continue turning the adjustment screw until a slight drag is felt on the feeler gauge. Remove the feeler gauge.

    1. Tighten adjustment locknut (4) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Do not allow the adjustment screw to turn while you are tightening the adjustment locknut. Recheck the valve lash after tightening the adjustment locknut.

  1. Remove the timing bolt and turn the flywheel by 360 degrees in the direction of engine rotation. This will put the No. 6 piston at the top center position on the compression stroke. Install the timing bolt in the flywheel.



    Illustration 4g00481639

    Adjustment of the inlet valve

    (1) Inlet rocker arm

    (2) Adjustment locknut

  1. Adjust the valve lash on the inlet valves for cylinders 3, 5, and 6.

    1. Lightly tap the rocker arm at the top of the adjustment screw with a soft mallet. This will ensure that the lifter roller seats against the camshaft's base circle.

    1. Loosen adjustment locknut (2) .

    1. Place the appropriate feeler gauge between inlet rocker arm (1) and the inlet valve bridge. Then, turn the adjustment screw in a clockwise direction. Slide the feeler gauge between the rocker arm and the valve bridge. Continue turning the adjustment screw until a slight drag is felt on the feeler gauge. Remove the feeler gauge.

    1. Tighten adjustment locknut (2) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Do not allow the adjustment screw to turn while you are tightening the adjustment locknut. Recheck the valve lash after tightening the adjustment locknut.



    Illustration 5g00481645

    Adjustment of the exhaust valve

    (3) Exhaust rocker arm

    (4) Adjustment locknut

  1. Adjust the valve lash on the exhaust valves for cylinders 2, 4, and 6.

    1. Lightly tap the rocker arm at the top of the adjustment screw with a soft mallet. This will ensure that the lifter roller seats against the camshaft's base circle.

    1. Loosen adjustment locknut (4) .

    1. Place the appropriate feeler gauge between exhaust rocker arm (3) and the exhaust valve bridge. Then, turn the adjustment screw in a clockwise direction. Slide the feeler gauge between the rocker arm and the valve bridge. Continue turning the adjustment screw until a slight drag is felt on the feeler gauge. Remove the feeler gauge.

    1. Tighten adjustment locknut (4) to a torque of 30 ± 7 N·m (22 ± 5 lb ft). Do not allow the adjustment screw to turn while you are tightening the adjustment locknut. Recheck the valve lash after tightening the adjustment locknut.

  1. Remove the timing bolt from the flywheel after all adjustments to the valve lash have been made. Reinstall the timing cover.

Refer to Testing and Adjusting, "Electronic Unit Injector - Adjust".

Caterpillar Information System:

CIPI UNDERCARRIAGE Arrangements: 3Q6662, 6Z7861, 6Z7885, 6Z7947, 6Z7957, 6Z7999, 9Q5044, 9Q5065, 9Q5082, 9Q5090, 9Q5093, 9Q5115, 9Q5118, 9Q5126, 9Q5135, 9Q5141, 9Q5168, 9Q5175, 9Q5206, 9Q5255, 9Q5259, 9Q5268, 9Q5412, 9Q5436, 9Q5464, 9Q5514, 9Q5617, 9 Recoil Spring - Assemble
Electronic Modular Control Panel II (EMCP II) GSC CID 0190 - FMI 03
Electronic Modular Control Panel II (EMCP II) GSC CID 0190 - FMI 02
SR4 Generator with VR3 or VR4 Voltage Regulator Rotor - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator Generator - Align
3054 and 3056 Marine Generator Set Engines Air Inlet Heater - Remove and Install
Electronic Modular Control Panel II (EMCP II) GSC CID 0168 - FMI 04
Electronic Modular Control Panel II (EMCP II) GSC CID 0168 - FMI 03
SR4 Generator with VR3 or VR4 Voltage Regulator Generator - Install
SR4 Generator with VR3 or VR4 Voltage Regulator Generator - Remove
SR4 Generator with VR3 or VR4 Voltage Regulator Exciter - Remove and Install
SR4 Generator with VR3 or VR4 Voltage Regulator Bearing - Remove and Install
CPT372 Truck Mounted Pumper Specifications
3500 Generator Set Engines Jacket Water Heater
Electronic Modular Control Panel II (EMCP II) GSC CID 0248 - FMI 09 (for EUI Engines)
Electronic Modular Control Panel II (EMCP II) GSC CID 0268 - FMI 02
Electronic Modular Control Panel II (EMCP II) GSC CID 0269 - FMI 03
Electronic Modular Control Panel II (EMCP II) GSC CID 0269 - FMI 04
3408E and 3412E Industrial Engines Air Starting Motor
Electronic Modular Control Panel II (EMCP II) GSC CID 0333 - FMI 03
C0.5, C0.7, C1.1/3011C, C1.5/3013C, C1.6 and C2.2/3024C/3024CT Industrial Engines and Engines for Caterpillar Built Machines Piston Height - Inspect
Electronic Modular Control Panel II (EMCP II) GSC CID 0333 - FMI 04
C12 Marine Engines Engine Rating Definitions
3054 and 3056 Marine Generator Set Engines Heat Exchanger - Disassemble - 3054 Engine
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.