Installation Procedure for the 359-8534 Front Lines Gp {5057} Caterpillar


Installation Procedure for the 359-8534 Front Lines Gp {5057}

Usage:

318E L DZF
Excavator:
316E (S/N: DZW1-UP; YZZ1-UP)
316F (S/N: YDL1-UP; ECZ1-UP)
318E (S/N: DZF1-UP; WZS1-UP)
318F (S/N: HCP1-UP; FFT1-UP)
Work Tool:
HYDRAULIC KIT (S/N: HKB1-UP)

Introduction

This special instruction covers the installation procedure for the 359-8534 Front Lines Gp Revision - 01.

Do not perform any procedure that is outlined in this publication. Do not order any parts until you understand the information that is contained in this document.

Safety Section

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Accidental machine starting can cause injury or death to personnel working on the machine.

To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.

Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


Required Parts

Table 1
Parts List for 359-8534 Front Lines Gp Revision - 01    
Item     Qty     Pt. No.     Part Name    
(1)     1     7K-1181     Cable Strap    
(2)     1     190-7727     Control Valve Gp    
(3)     1     350-7338     Support As    
(4)     1     361-8963     Hose As    
(5)     1     361-8966     Hose As    
(6)     1     361-8972     Support As    
(7)     1     148-8340     Connector As    
(8)     1     148-8364     Elbow As    
(9)     1     148-8370     Elbow As    
(10)     1     3G-8047     Grommet    
(11)     1     3G-8054     Clip    
(12)     1     3G-8057     Clip    
(13)     2     8T-4139     Bolt    
(14)     4     8T-4179     Bolt    
(15)     2     8T-4183     Bolt    
(16)     8     8T-4223     Hard Washer    
(17)     3     8T-7547     Bolt    



Illustration 1g03005217

Installation Procedure




Illustration 2g00104545

Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.




    Illustration 3g03005220

    (1) 7K-1181 Cable Strap

    (2) 190-7727 Control Valve Gp

    (3) 350-7338 Support As

    (4) 361-8963 Hose As

    (5) 361-8966 Hose As

    (6) 361-8972 Support As

    (7) 148-8340 Connector As

    (8) 148-8364 Elbow As

    (9) 148-8370 Elbow As

    (10) 3G-8047 Grommet

    (11) 3G-8054 Clip

    (12) 3G-8057 Clip

    (13) 8T-4139 Bolt

    (14) 8T-4179 Bolt

    (15) 8T-4183 Bolt

    (16) 8T-4223 Hard Washer

    (17) 8T-7547 Bolt

  1. Install valve (2) .

  1. Install lines (4), and (5) .

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