Cylinder Head - Install
Installation Procedure
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 6V-4876 | Lubricant | 1 |
- Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
- Install a new cylinder head gasket (3) .
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| Illustration 1 | g00611342 |
- Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block.
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| Illustration 2 | g00746424 |
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to install the cylinder head.
- Inspect the condition of cylinder head bolts (1) and (2). Replace cylinder head bolts (1) and (2), if necessary.
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| Illustration 3 | g00842149 |
- Apply Tooling (A) to bolts (1) and both sides of the washers. Lubricate cylinder head bolts (2) with clean engine oil. Install cylinder head bolts (1) and (2). Follow Step 6 for the correct tightening procedure.
- Tighten the cylinder head bolts according to the following procedure:
- Tighten bolt (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m (221 ± 11 lb ft).
- Completely loosen bolt (1) through bolt (14) .
- Tighten bolt (1) through bolt (14) in a numerical sequence to a torque of 130 ± 15 N·m (96 ± 11 lb ft).
- Tighten bolt (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15 N·m (96 ± 11 lb ft).
- Turn bolt (1) through bolt (14) in a numerical sequence by an additional 90 degrees.
- Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ± 5 lb ft).
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| Illustration 4 | g00794320 |
End By:
- Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install".
- Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
- Install the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing- Remove and Install".
- Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
- Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
- Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove and Install".
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