GSH9B, GSH15B and GSH20B Orange Peel Grapples Caterpillar


Hydraulic Rotator - Install

Usage:

GSH20B H1L

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-3102  Socket 
138-7574  Link Bracket 
138-7573  Link Bracket 
9S-3263  Thread Lock Compound 

Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.

Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before operating any compartment or disassembling any component containing fluids.

After collecting all fluids in suitable containers, dispose of all fluids according to local regulations and mandates.




    Illustration 1g01413571


    Illustration 2g01413525

  1. Install O-ring seals (13). Attach Tooling (C) and a suitable lifting device to housing assembly (8). The weight of housing assembly (8) is approximately 104 kg (230 lb). Position housing assembly (8) onto gear assembly (12).

  2. Apply Tooling (D) to the threads of bolts (11). Install bolts (11). Tighten bolts (11) to a torque of 530 ± 70 N·m (391 ± 52 lb ft).


    Illustration 3g01418740

  3. Install O-ring seals (10).


    Illustration 4g01413521

  4. Attach Tooling (B) and a suitable lifting device to housing assembly (8). The weight of housing assembly (8) with the gear assembly is approximately 195 kg (430 lb). Position housing assembly (8) onto swivel (9).

  5. Apply Tooling (D) to the threads of bolts (7). Install bolts (7). Tighten bolts (7) to a torque of 105 ± 20 N·m (77 ± 15 lb ft).


    Illustration 5g01413519

  6. Attach Tooling (B) and a suitable lifting device to hydraulic rotator (5). The weight of hydraulic rotator (5) is approximately 254 kg (560 lb).

  7. Position hydraulic rotator (5) onto the grapple.

  8. Apply Tooling (D) to the threads of bolts (6). Install bolts (6). Tighten bolts (6) to a torque of 530 ± 70 N·m (391 ± 52 lb ft).

  9. Rotate the hydraulic rotator (5) in order to install all of bolts (6).


    Illustration 6g01413401

  10. Install plugs (4).


    Illustration 7g01413400

  11. Use Tooling (A) in order to install all fittings (2). Connect all hose assemblies (3).


    Illustration 8g01413398

  12. Install all covers (1).

End By:

  1. Install the head assembly. Refer to Disassembly and Assembly, "Head Assembly and Bushing - Remove and Install".

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