568 Forest Machines Machine Systems Caterpillar


Load Control Valve (Stick Cylinder) - Remove

Usage:

568 FM LL BRB

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-2674  Vacuum Cap 

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Note: A hydraulic oil sample should be obtained before any maintenance is performed in order to establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide, SEBF3116, "Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and Maintenance Manual, "Hydraulic System Oil Sample - Obtain" for the correct location.


NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g01366751

  1. Open hood (1).


    Illustration 2g01366768

  2. Remove plug (2). Remove cover assembly (3).


    Illustration 3g01366780

  3. Attach Tooling (A) to the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 276 to 414 kPa (40 to 60 psi) of air. This procedure will pull vacuum on the hydraulic system.


    Illustration 4g01366789

  4. Remove bolts (4). Remove cover (5).


    Illustration 5g01366793

  5. Disconnect hose assembly (8).

  6. Disconnect hose assemblies (9).

  7. Disconnect tube assembly (11).

  8. Remove bolts (6).

  9. Remove bolts (7) and remove load control valve (10).

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