301.6C and 301.8C Mini Hydraulic Excavators Machine Systems Caterpillar


Solenoid Valve (Travel Speed) - Remove and Install

Usage:

301.6C JBB

Removal Procedure

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g01195239

  1. Position upper frame (1) in order to access plate (2) .

  1. Drain the oil from the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".



    Illustration 2g01197148

  1. Remove bolts (5) in order to lower manifold assembly (6).

  1. Disconnect harness assembly (3). Remove solenoid valve (4). Remove the O-rings on solenoid valve (4) .

Installation Procedure

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 3g01197148

  1. Install the O-rings onto solenoid valve (4). Install solenoid valve (4). Connect harness assembly (3) .

  1. Position manifold assembly (6) and install bolts (5) .

  1. Fill the hydraulic tank. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".



    Illustration 4g01195239

  1. Install plate (2) and reposition upper frame (1) to the forward position.

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