Removal Procedure
Required Tools     | |||
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Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7573     | Link Bracket     | 4     |
Start By:
- Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
- Drain the oil from the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
- Turn the battery disconnect switch to the OFF position.
- Remove covers (1) and (2) .
Illustration 1 | g01178959 |
- Remove covers (3), (4), and (5) .
Illustration 2 | g01178960 |
- Remove plate (6) .
Illustration 3 | g01178961 |
- Cut cable straps (7) from harness assembly (8). Disconnect harness assembly (8) from clip (9). Reposition harness assembly (8) .
Illustration 4 | g01178962 |
- Cut cable straps (10) from harness assembly (11). Disconnect harness assembly (11), hose assembly (12), and tubes (13) .
Illustration 5 | g01178963 |
- Cut cable straps (14) from harness assembly (15). Disconnect harness (16). Disconnect hose assemblies (17), (18), and (19). Remove fittings (20) and (21) .
Illustration 6 | g01178964 |
- Disconnect hose assembly (25). Remove fitting (26). Disconnect brackets (22) and (24) from hydraulic tank (23). Reposition brackets (22) and (24) .
Illustration 7 | g01178965 |
- Disconnect tube (27) .
Illustration 8 | g01178967 |
- Attach Tooling (A) and a suitable lifting device to hydraulic tank (23). The weight of hydraulic tank (23) is approximately 268 kg (590 lb).
Illustration 9 | g01178968 |
- Remove bolts (28) and hydraulic tank (23) .
Illustration 10 | g01178966 |
- Attach a suitable lifting device to valve assembly (30). The weight of valve assembly (30) is approximately 29 kg (65 lb). Disconnect bracket (29) from hydraulic tank (23). Repeat for the opposite side of hydraulic tank (23). Remove bolts (31) and valve assembly (30) .
Illustration 11 | g01178969 |