| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7575 | Link Bracket | 4 |
- Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
- Drain the hydraulic oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
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Personal injury can result from contact with refrigerant.
Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.
Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.
Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.
Personal injury or death can result from inhaling refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.
Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
- Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
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Illustration 1 g01162577 - Remove bolts (1) and panel (2).
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Illustration 2 g01162436 - Remove cotter pin (3) and pin (4) in order to disconnect throttle cable (5). Loosen nut (6) and push throttle cable (5) through the bottom of the cab.
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Illustration 3 g01162563 - Remove bolts (8). Repeat for the other side. Slide frame assembly (7) for the seat forward.
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Illustration 4 g01162571 - Disconnect heater hoses (9) and (10). Push heater hoses (9) and (10) through the bottom of the cab.
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Illustration 5 g01162585 - Disconnect six hose assemblies (11) and four hose assemblies (12).
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Illustration 6 g01162603 - Disconnect harness assembly (13). Disconnect hose (14). Disconnect harness assembly (15) from horn (16).
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Illustration 7 g01162617 - Disconnect hose assemblies (17).
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Illustration 8 g01162620 - Disconnect air conditioning hose assemblies (18) and (19).
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Illustration 9 g01162621 - Disconnect hose assemblies (20).
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Illustration 10 g01162625 - Cut all cable straps and disconnect harness assembly (21).
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Illustration 11 g01162635 - Remove bolt (25) and disconnect harness assemblies (22), (23), and (24).
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Illustration 12 g01162637 - Remove bolts (26) and remove panel (27).
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Illustration 13 g01162642 - Disconnect hose assemblies (28) from the bottom right side of cab (29).
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Illustration 14 g01162645 - Attach Tooling (A) and a suitable lifting device to cab (29). The weight of cab (29) is approximately
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Illustration 15 g01162655 - Remove bolts (30). Repeat for the rear of cab (29). Remove cab (29).
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
