Maintenance Interval Schedule
Note: Ensure that the Safety Information, Warnings, and Instructions are read and understood before operation or maintenance procedures are performed.
Battery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Walk-Around Inspection
First
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
PM Level 1 - Every
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
PM Level 2 - Every
Air Compressor - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Electronic Unit Injector - Inspect/Adjust
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Magnetic Pickups - Clean/Inspect
Every
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every
Cooling System Coolant (ELC) - Change
Every
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Overhaul Considerations
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
Note: Some maintenance items are for optional equipment.
When Required
Battery - ReplaceBattery or Battery Cable - Disconnect
Fuel System - Prime
Severe Service Application - Check
Daily
Cooling System Coolant Level - CheckDriven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Walk-Around Inspection
First 9500 L (2500 US gal) of Fuel or 300 Service Hours
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
PM Level 1 - Every 9500 L (2500 US gal) of Fuel or 300 Service Hours or 1 Year
Alternator - Inspect
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
PM Level 2 - Every 114 000 L (30 000 US gal) of Fuel or 4000 Service Hours or 2 Years
Air Compressor - Inspect
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Electronic Unit Injector - Inspect/Adjust
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Magnetic Pickups - Clean/Inspect
Every 190 000 L (50 000 US gal) of Fuel or 5000 Service Hours
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 228 000 L (60 000 US gal) of Fuel or 6000 Service Hours or 4 Years
Cooling System Coolant (ELC) - Change
Every 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours
Cylinder Head Grounding Stud - Inspect/Clean/Tighten
Overhaul Considerations
Caterpillar Information System:
3114, 3116 and 3126 MUI Engine Governors Throttle Lever (Types IV, V, VI, VII, and Some III) - Remove
3306B Industrial Engine Maintenance Interval Schedule
2000/01/01 New Shafts In Water Pump Groups Provide Increased Torsional Strength {1361, 1389}
3176C Industrial Engine Fan Drive - Install
3176C Industrial Engine Fan Drive - Remove
3512 Industrial Engine Flywheel
723PLUS Digital Speed Control Application
G3304 and G3306 Engines Test Tools for the Electrical System
723PLUS Digital Speed Control Declaration of Incorporation
723PLUS Digital Speed Control Introduction
3114, 3116 and 3126 MUI Engine Governors Governor (Type VI) - Adjust
3126B Engines for Caterpillar Built Machines Unit Injector - Install
723PLUS Digital Speed Control Control Options
3456 Engine, 836G Landfill Compactor, 834G Wheel Dozer and 988G Wheel Loader CID 0100 FMI 13 Engine Oil Pressure calibration required
2000/01/01 Cooling System Venting Procedure {1350}
3176C and 3196 Marine Engines Engine Oil Filter Base
723PLUS Digital Speed Control Hardware Options
3408E and 3412E Engines for Caterpillar Built Machines CID 0042 FMI 05 Injector Actuation Valve open circuit
3408E and 3412E Engines for Caterpillar Built Machines CID 0042 FMI 06 Injector Actuation Valve short to ground
3456 Engine, 836G Landfill Compactor, 834G Wheel Dozer and 988G Wheel Loader CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
723PLUS Digital Speed Control Software Options
3456 Engine, 836G Landfill Compactor, 834G Wheel Dozer and 988G Wheel Loader CID 0110 FMI 04 Engine Coolant Temperature short to ground
3408E and 3412E Engines for Caterpillar Built Machines CID 0164 FMI 03 Injector Actuation Pressure voltage high
2000/01/01 Corrections to Operation and Maintenance Manual, SEBU6759-02 , "Maintenance Interval Schedule" and Corrections to Operation and Maintenance Manual, SEBU6759-02 , "Maintenance Recommendations" {7519}