Maintenance Interval Schedule
Note: Ensure that the Safety Information, Warnings, and Instructions are read and understood before operation or maintenance procedures are performed.
Battery or Battery Cable - Disconnect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Severe Service Application - Check
Cooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Every
Engine Air Precleaner - Check/Clean
Magnetic Pickups - Clean/Inspect
Every
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every
Engine Protective Devices - Check
Fuel Control Linkage - Check/Lubricate
Every
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Fuel Injection Nozzles - Test/Exchange
Fuel Ratio Control - Inspect/Adjust
Turbocharger - Inspect
Every
Aftercooler Core - Clean/Test
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Water Pump - Inspect
PM Level 2 - Every
Air Compressor - Inspect
Every
Alternator - Inspect
Magnetic Pickups - Clean/Inspect
Starting Motor - Inspect
Every
Cooling System Coolant (ELC) - Change
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
Note: Some maintenance items are for optional equipment.
When Required
Battery - ReplaceBattery or Battery Cable - Disconnect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Severe Service Application - Check
Daily
Air Tank Moisture and Sediment - DrainCooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Drain
Power Take-Off Clutch - Check/Adjust/Lubricate
Walk-Around Inspection
Every 1900 L (500 US gal) of Fuel or 50 Service Hours
Engine Air Precleaner - Check/Clean
Between 250 Service Hours and 1000 Service Hours (or between first and fourth oil change)
Engine Valve Lash - Inspect/AdjustMagnetic Pickups - Clean/Inspect
Every 8500 L (2200 US gal) of Fuel or 250 Service Hours
Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean
Every 34 000 L (9000 US gal) of Fuel or 1000 Service Hours
Engine Protective Devices - Check
Fuel Control Linkage - Check/Lubricate
Every 67 000 L (18 000 US gal) of Fuel or 2000 Service Hours
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Fuel Injection Nozzles - Test/Exchange
Fuel Ratio Control - Inspect/Adjust
Turbocharger - Inspect
Every 91 000 L (24 000 US gal) of Fuel or 3000 Service Hours
Aftercooler Core - Clean/Test
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Water Pump - Inspect
PM Level 2 - Every 114 000 L (30 000 US gal) of Fuel or 4000 Service Hours or 2 Years
Air Compressor - Inspect
Every 136 000 L (36 000 US gal) of Fuel or 4000 Service Hours
Alternator - Inspect
Magnetic Pickups - Clean/Inspect
Starting Motor - Inspect
Every 204 000 L (54 000 US gal) of Fuel or 6000 Service Hours
Cooling System Coolant (ELC) - Change
Overhaul
Overhaul ConsiderationsCaterpillar Information System:
2000/01/01 New Shafts In Water Pump Groups Provide Increased Torsional Strength {1361, 1389}
3176C Industrial Engine Fan Drive - Install
3176C Industrial Engine Fan Drive - Remove
3512 Industrial Engine Flywheel
723PLUS Digital Speed Control Application
G3304 and G3306 Engines Test Tools for the Electrical System
723PLUS Digital Speed Control Declaration of Incorporation
723PLUS Digital Speed Control Introduction
3114, 3116 and 3126 MUI Engine Governors Governor (Type VI) - Adjust
3126B Engines for Caterpillar Built Machines Unit Injector - Install
3500 Industrial Engines Cylinder Block
G3500B Engines Measuring Engine Oil Pressure
3114, 3116 and 3126 MUI Engine Governors Throttle Lever (Types IV, V, VI, VII, and Some III) - Remove
3176C Engine Maintenance Interval Schedule
723PLUS Digital Speed Control Control Options
3456 Engine, 836G Landfill Compactor, 834G Wheel Dozer and 988G Wheel Loader CID 0100 FMI 13 Engine Oil Pressure calibration required
2000/01/01 Cooling System Venting Procedure {1350}
3176C and 3196 Marine Engines Engine Oil Filter Base
723PLUS Digital Speed Control Hardware Options
3408E and 3412E Engines for Caterpillar Built Machines CID 0042 FMI 05 Injector Actuation Valve open circuit
3408E and 3412E Engines for Caterpillar Built Machines CID 0042 FMI 06 Injector Actuation Valve short to ground
3456 Engine, 836G Landfill Compactor, 834G Wheel Dozer and 988G Wheel Loader CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt
723PLUS Digital Speed Control Software Options
3456 Engine, 836G Landfill Compactor, 834G Wheel Dozer and 988G Wheel Loader CID 0110 FMI 04 Engine Coolant Temperature short to ground