Air Shutoff - Remove and Install
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove bolts (1) and the washers that attach pipe (2) to the air outlet for the turbocharger.
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Illustration 2 g00635515 - Disconnect two electrical connectors (5) from the solenoid for air shutoff (3).
- Disconnect connector (6) for the inlet air temperature sensor.
- Remove bolts (7) that attach elbow (4) to the aftercooler.
- Lift elbow (4), air shutoff (3), and pipe (2) upward from the aftercooler. Remove elbow (4), air shutoff (3), and pipe (2) as a unit.
- Remove two seals from the end of pipe (2) that was inserted into the air outlet of the turbocharger. Discard the seals.
- Remove the seal from the joint between elbow (4) and the aftercooler. Discard the seal.
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Illustration 1 | g00635513 |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install a new seal for the joint between elbow (4) and the aftercooler.
- Coat the bores of two new seals for the end of pipe (2) with glycerin or equivalent. Install the seals on the pipe.
- Install elbow (4), air shutoff (3), and pipe (2) as a unit. Place the end of pipe (2) into the air outlet of the turbocharger. Place elbow (4) into position on the aftercooler.
- Install bolts (7) that attach elbow (4) to the aftercooler.
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Illustration 4 g00635513 - Install bolts (1) and the washers that attach pipe (2) to the air outlet for the turbocharger.
- Connect connector (6) for the inlet air temperature sensor.
- Connect two electrical connectors (5) to the solenoid for air shutoff (3).
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Illustration 3 | g00635515 |
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