Hydraulic Filter Removal Procedure
Show/hide table
Table 1
Required Tools     |
Tool     |
Part Number     |
Part Description     |
Qty     |
A     |
138-7773     |
Link Bracket     |
1     |
Show/hide table
|
NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
|
Show/hide table
|
At operating temperature the implement hydraulic oil tank is hot and under pressure. Hot oil can cause burns. To prevent possible injury, release the pressure in the implement hydraulic system before hydraulic lines or components are disconnected or removed. |
|
- Release the pressure in the implement hydraulic circuits which include the boom, the stick and the bucket before any of the hydraulic lines or any of the components are disconnected or removed. Release the pressure as follows:
- Shut off the engine and place key in the ON position. Put the hydraulic activation control lever in the UNLOCK position.
- Move the control levers for the boom, the stick and the swing to all full stroke positions. This will release any pressure that might be present in the pilot system.
- Return the key to OFF position.
- Slowly loosen the fill plug on the hydraulic tank, and release the pressure.
- Tighten the fill plug on the hydraulic tank.
- The pressure in the hydraulic system has been released, the lines and the components can be removed.
Show/hide table
|
|
|
Illustration 1 | g00367012 |
- Remove five bolts (1) and the washers that secure plate (2) to the machine. Remove two bolts not shown from under plate (2). Remove plate (2) from the machine.
Show/hide table
|
|
|
Illustration 2 | g00367032 |
- Remove four bolts (3) and the washers that secure plate (4) to the machine. Remove plate (4) from the machine.
Show/hide table
|
|
|
Illustration 3 | g00367033 |
- Remove two bolts (7) and the washers that secure filter (5) to the main hydraulic filter.
Show/hide table
|
|
|
Illustration 4 | g00367034 |
- Remove two bolts (8) and the washers that secure filter (6) to the main hydraulic filter.
Show/hide table
|
|
|
Illustration 5 | g00367036 |
- Remove four bolts (10) and the washers that secure hydraulic oil line (9) to the filter.
- Disconnect electrical connector (11).
Show/hide table
|
|
|
Illustration 6 | g00367037 |
- Remove four bolts (12) and the washers.
Show/hide table
|
|
|
Illustration 7 | g00367038 |
- Fasten Tooling (A) to the filter as shown. Using a suitable lifting device, support the filter while removing mounting bolts (13) and the washers.
- Carefully remove the filter from the machine.
End By:
Remove the hydraulic tank. Refer to hydraulic tank removal procedure.
Hydraulic Tank Removal Procedure
Show/hide table
Table 2
Required Tools     |
Tool     |
Part Number     |
Part Description     |
Qty     |
A     |
138-7573     |
Link Bracket     |
2     |
Start By:
- Remove the hydraulic filter. Refer to hydraulic filter removal procedure.
- Release the pressure in the implement hydraulic circuits which include the boom, the stick and the bucket before any of the hydraulic lines or any of the components are disconnected or removed. Release the pressure as follows:
- Shut off the engine and place key in the (ON) position. Put the hydraulic activation control lever in the UNLOCK position.
- Move the control levers for the boom, the stick and the swing to all full stroke positions. This will release any pressure that might be present in the pilot system.
- Return the key to OFF position.
- Slowly loosen the fill plug on the hydraulic tank, and release the pressure.
- Tighten the fill plug on the hydraulic tank.
- The pressure in the hydraulic system has been released, the lines and the components can be removed.
- Drain the oil from the hydraulic tank in a suitable container. The capacity of the hydraulic tank is 99 L (26 US gal).
Show/hide table
|
|
|
Illustration 8 | g00367222 |
- Remove two bolts (1) and the washers that secure plate (2). Remove plate (2).
Show/hide table
|
|
|
Illustration 9 | g00367223 |
- Remove two bolts (3) that secure the governor motor control to support (5).
- Remove three bolts (4) that secure support (5) to the machine. Remove support (5).
Show/hide table
|
|
|
Illustration 10 | g00367224 |
- Remove two bolts (6) and the washers that secure cover (7) to the machine. Remove cover (7).
Show/hide table
|
|
|
Illustration 11 | g00367225 |
- Remove bolts (8) and the washers that secure side cover.
Show/hide table
|
|
|
Illustration 12 | g00367226 |
- Remove three bolts (9) and the washers that secure side cover (10). Remove side cover (10) .
Show/hide table
|
|
|
Illustration 13 | g00367227 |
View From Under Machine |
- Remove two bolts (12), and loosen two bolts (11) that secure plate (13) to the frame. Remove cover (13).
- Open the left hand access door.
Show/hide table
|
|
|
Illustration 14 | g00367229 |
- Remove two electrical connectors (14) from the side of the hydraulic tank.
- Remove two hose assemblies (15) and (16) from the side of the hydraulic tank.
Show/hide table
|
|
|
Illustration 15 | g00367230 |
- Loosen two hose clamps (17), and remove hose (18) from the hydraulic tank.
Show/hide table
|
|
|
Illustration 16 | g00367231 |
- Disconnect electrical connector (19). Remove three wire ties (20) from the side of the hydraulic tank.
Show/hide table
|
|
|
Illustration 17 | g00367332 |
- Remove bolts (21) and the washers that secures p-clamp (22) to the side of the hydraulic tank.
Show/hide table
|
|
|
Illustration 18 | g00367333 |
View From Under Machine |
- Remove six bolt (23) and the washers that secure that hydraulic tank to the frame.
Show/hide table
|
|
|
Illustration 19 | g00367334 |
- Attach Tooling (A) to the hydraulic tank as shown. using a suitable lifting device, remove the hydraulic tank from the machine. The weight of the hydraulic tank is 105 kg (231 lb).