3406E On-Highway Engine Caterpillar


BrakeSaver Engine Oil Pump - Disassemble

Usage:

3406E 1MM

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-2322  Puller Assembly 
1P-0510  Driver Group 

Start By:

  1. Remove the oil pump. Refer to Disassembly and Assembly, "BrakeSaver Engine Oil Pump - Remove".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g00523264

  1. Remove the bolt and the washer that holds drive gear (1) on the shaft.

  2. Use Tooling (A) to remove gear (1). Remove the key from the shaft. Place alignment marks on the pump in order to assemble the gear and the shaft properly.


    Illustration 2g01033766


    Illustration 3g01033768

  3. Remove bolts (3) from the pump body. Remove pump body (2).

    ------ WARNING! ------

    Personal injury can result from parts and/or covers under spring pressure.

    Spring force will be released when covers are removed.

    Be prepared to hold spring loaded covers as the bolts are loosened.


  4. Remove retainer (6) from the bypass valve. Remove spring (5) and bypass valve (4).


    Illustration 4g01033769

  5. Remove idler gear (9) and drive gear (10). Place identifying marks on the gears in order to be installed properly.

  6. Remove spacer (8) from main oil pump body (7). Use Tooling (B) to remove the bearings from spacer (8).

    Note: Check condition of the spacer and the bearings. If the spacer or the bearings are damaged use new parts for replacement.

  7. Use Tooling (B) to remove the bearings from main oil pump body (7).
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