794 AC Off-Highway Truck Machine Systems Caterpillar

Power Generator

Usage:

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Illustration 1	g06407862
Top view

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Illustration 2	g06407866
Side view

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Illustration 3	g06407875
Front view

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Illustration 4	g06407883
View of section A-A

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Illustration 5	g06407916
View of section B-B

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Illustration 6	g06407919
Rear view

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Table 1
Item	Qty	Part	Specification Description
1	16	030-8294 Screw	Torque to 13 ± 3 N·m (115 ± 26 lb in).
2	14	6V-5782 Bolt	Torque to 13 ± 3 N·m (115 ± 26 lb in).
3	6	1H-3337 Bolt	Torque to 6 ± 1 N·m (53 ± 8.8 lb in).
4	28	8T-9043 Bolt	Torque to 13 ± 3 N·m (115 ± 26 lb in).
5	24	8T-4835 Bolt	Torque to 135 ± 20 N·m (100 ± 15 lb ft).
6	8	5K-0906 Bolt	Torque to 13 ± 3 N·m (115 ± 26 lb in).
7	1	434-3932 Hose As	Pack bearings with 207 mL (7 oz) of grease flush with top of balls (both sides). Fill hoses. Use High Speed Ball Bearing lubricant only.
8	1	145-8288 Hose As	Pack bearings with 207 mL (7 oz) of grease flush with top of balls (both sides). Fill hoses. Use High Speed Ball Bearing lubricant only.
9	1	390-2008 Bearing Retainer	Apply continuous bead of "Curil-T Sealant" at the corners labeled "A". Go around any grease paths in the retainer bearing. Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply Loctite 770 primer to the V-ring seal. Apply Loctite 4204 to the retainer bearing (use a 3 mm (0.118 inch) wide bead, 7 mm (0.275 inch) from the corner). Apply all around on mating surface.
10	1	390-2005 Bearing Retainer	Apply continuous bead of "Curil-T Sealant" at the corners labeled "A". Go around any grease paths in the retainer bearing. Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply Loctite 770 primer to the V-ring seal. Apply Loctite 4204 to the retainer bearing (use a 3 mm (0.118 inch) wide bead, 7 mm (0.275 inch) from the corner). Apply all around on mating surface.
11	1	436-1397 Sealing Ring	Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply green Loctite 620 to the shaft. Apply all around on the surface.
12	1	390-2007 Sealing Ring	Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply green Loctite 620 to the shaft. Apply all around on the surface.
13	4	386-0472 V-Ring Seal	Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply Loctite 770 primer to the V-ring seal. Apply Loctite 4204 to the retainer bearing (use a 3 mm (0.118 inch) wide bead, 7 mm (0.275 inch) from the corner). Apply all around on mating surface.
14	1	393-1059 Ball Bearing	Minimal axial endplay is 0.127 mm (0.005 inch) toward the drive end and 1.524 mm (0.06 inch) toward the non-drive end. Pack bearing with grease flush with side of cage. Use High Speed Ball Bearing lubricant only.
15	1	385-7873 Bearing Retainer	Apply continuous bead of "Curil-T Sealant" at the corners labeled "A". Go around any grease paths in the retainer bearing. Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply Loctite 770 primer to the V-ring seal. Apply Loctite 4204 to the retainer bearing (use a 3 mm (0.118 inch) wide bead, 7 mm (0.275 inch) from the corner). Apply all around on mating surface.
16	1	390-2013 Bearing Retainer	Apply continuous bead of "Curil-T Sealant" at the corners labeled "A". Go around any grease paths in the retainer bearing. Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply Loctite 770 primer to the V-ring seal. Apply Loctite 4204 to the retainer bearing (use a 3 mm (0.118 inch) wide bead, 7 mm (0.275 inch) from the corner). Apply all around on mating surface.
17	1	385-9088 Sealing Ring	Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only. Apply green Loctite 620 to the shaft. Apply all around on the surface.
18	1	484-2261 Sealing Ring	Fill with 2/3 of grease behind the seal. Fill the area facing the bearing and retainer bearing with 2/3 of grease on the seal and on the surface of the sealing ring that contacts the seal. Use High Speed Ball Bearing lubricant only.
19	1	164-9923 Ball Bearing	Pack bearings with 207 mL (7 oz) of grease flush with top of balls (both sides). Fill hoses. Use High Speed Ball Bearing lubricant only.
20	1	283-6722 Exciter	Orient the exciter frame opening with the stator frame opening.
21	12	8C-6362 Bolt	Apply blue Loctite 243to the threads. Torque to 136 ± 14 N·m (100 ± 10 lb ft).
22	8	8T-6871 Bolt	Apply blue Loctite 243 to the threads.
23	1	388-8840 Hose As	Pack bearings with 207 mL (7 oz) of grease flush with top of balls (both sides). Fill hoses. Use High Speed Ball Bearing lubricant only.
24	1	388-8841 Hose As	Pack bearings with 207 mL (7 oz) of grease flush with top of balls (both sides). Fill hoses. Use High Speed Ball Bearing lubricant only.