Control Cabinet - Assemble
- Install a new or clean screen (83).
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Illustration 2 g06359774 - Install cap (82) and close lock (81).
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Illustration 3 g06359772 Show/hide table
Illustration 4 g06360087 - Install plug (80).
- Tighten inner section (80A) to a torque of
180 ± 27 N·m (133 ± 20 lb ft) . - Tighten outer section (80B) to a torque of
40 ± 5 N·m (30 ± 4 lb ft) .
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Illustration 5 g06359769 Show/hide table
Illustration 6 g06359766 - Tighten inner section (80A) to a torque of
- Position hose assembly (79) and adapter (77).
- Install nut (76) and two hose clamps (78). Nut (76) is not shown.
- Tighten two clamps (78) to a torque of
5.6 ± 1 N·m (49.6 ± 89 lb in) .
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Illustration 7 g06360739 - Tighten two clamps (78) to a torque of
- Position DEF manifold group (75) and install four bolts (74).
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Illustration 8 g06360736 - Position cover (73) and install four bolts (72).
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Illustration 9 g06359760 - Position heater valve (71) and install six bolts (70).
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Illustration 10 g06360774 - Position electrical harness/tube assembly (13) in tank (69).
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Illustration 11 g06359351 - Position two receptacle assemblies (67) and install two nuts (68).
- Tighten two nuts (68) to a torque of
41 ± 1.4 N·m (30 ± 1.0 lb ft)
- Tighten two nuts (68) to a torque of
- Position block assembly (66) and install four bolts (65).
- Tighten four bolts (65) to a torque of
5 ± 0.4 N·m (44 ± 3.5 lb in) .
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Illustration 12 g06359348 - Tighten four bolts (65) to a torque of
- Position four relays (63) and install four nuts (62).
- Connect four harness assemblies (64).
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Illustration 13 g06359345 - Position three ground wires (61) and install bolt (60).
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Illustration 14 g06359321 - Position electrical lines (59) and install bolt (58).
- Max torque of bolt (58) is not to exceed
40 N·m (30 lb ft) .
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Illustration 15 g06359310 - Max torque of bolt (58) is not to exceed
- Position connector receptacle assembly (57) and install two bolts (56).
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Illustration 16 g06359305 - Install hose assemblies (52) and (53).
- Position electronic control group (54) and bracket (55).
- Install four bolts (51).
- Tighten four bolts (51) to a torque of
25 ± 5.5 N·m (221 ± 49 lb in)
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Illustration 17 g06359288 - Tighten four bolts (51) to a torque of
- Position two connector plug assemblies (50) and tighten two bolts (49).
- Tighten two bolts (49) to a torque of
6 ± 1.5 N·m (53 ± 13.3 lb in) .
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Illustration 18 g06359119 - Tighten two bolts (49) to a torque of
- Install two covers (48).
- Install the voltage control. Refer to Disassembly and Assembly, "Voltage Control (Load Protection) - Remove and Install".
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Illustration 19 g06359115 - Position switch assembly (47) and install two bolts (46).
- Position solid-state relay assembly (45) and install two bolts (43).
- Connect plug (44).
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Illustration 20 g06366042 Note: If this part is dropped onto a hard surface, it should NOT be used.
- Position plate (42).
- Position hose assemblies (40) and install hose clamps (20).
- Tighten two hose clamps (20) to a torque of
5.6 ± 1 N·m (49.6 ± 89 lb in) .
- Tighten two hose clamps (20) to a torque of
- Position filter/clamp assembly (41) with tightening screw of clamp at position (X).
- Tighten filter/clamp assembly (41) to a torque of
4.5 ± 0.7 N·m (39.8 ± 6.2 lb in) .
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Illustration 21 g06361134 Show/hide table
Illustration 22 g06361131 Show/hide table
Illustration 23 g06356407 - Tighten filter/clamp assembly (41) to a torque of
- Position solenoid valve and mounting group (37) and install four bolts (36).
- Position two diesel exhaust manifold assemblies (35A) and install 12 bolts (34). Diesel exhaust manifold assemblies (35A) are installed into positions 1, 5, 4, and 8.
- Tighten 12 bolts (34) to a torque of
5 ± 1 N·m (44 ± 9 lb in) .
- Tighten 12 bolts (34) to a torque of
- Position two diesel exhaust manifold assemblies (35B) and install 12 bolts (34). Diesel exhaust manifold assemblies (35B) are installed into positions 2, 3, 6, and 7.
- Tighten 12 bolts (34) to a torque of
5 ± 1 N·m (44 ± 9 lb in) .
- Tighten 12 bolts (34) to a torque of
- Connect two harness assemblies (33).
- Position hose clamps (20).
- Connect two hose assemblies (32).
- Tighten hose clamps (20) to a torque of
5.6 ± 1 N·m (49.6 ± 89 lb in) .
- Tighten hose clamps (20) to a torque of
- Repeat Steps 29 through 34 on the opposite side.
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Illustration 24 g06359798 - Position electronic control module (31) and install four bolts (30).
- Tighten four bolts (30) to a torque of
10 ± 2 N·m (89 ± 18 lb in) .
- Tighten four bolts (30) to a torque of
- Position harness assemblies (28) and (29) and push two tabs (29) to tighten.
- Repeat Step 36 for the three remaining electronic control modules (31).
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Illustration 25 g06359805 Show/hide table
Illustration 26 g06357508 Tube assembly routing. - Position diesel exhaust fluid pump group (12) and install three bolts (25).
- Tighten three bolts (25) to a torque of
19 ± 4 N·m (168 ± 35 lb in) .
- Tighten three bolts (25) to a torque of
- Connect plug assembly (26) and special connector (24).
- Repeat Steps 39 and 40 for each diesel exhaust fluid pump group (12).
Note: To maintain cleanliness, protective caps must remain in place until final fluid connections are made.
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Illustration 27 g06358360 - Position and install four bolts (22).
- Tighten four bolts (22) to a torque of
1.7 ± 0.4 N·m (15 ± 4 lb in) .
- Tighten four bolts (22) to a torque of
- Position hose assemblies (21) and (23) and hose clamps (20).
- Tighten hose clamps (20) to a torque of
5.6 ± 1 N·m (49.6 ± 89 lb in) .
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Illustration 28 g06358180 - Tighten hose clamps (20) to a torque of
- Position control valve/tube assembly (19) and hose clamps (20) and install four bolts (18).
- Connect plug (16) to control valve assembly (17).
- Repeat Steps 44 and 45 for each control valve assembly (17).
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Illustration 29 g06358378 Show/hide table
Illustration 30 g06357953 Show/hide table
Illustration 31 g06361220 - Connect eight plugs (14) to hose assembly (13) and four DEF manifold groups (15).
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Illustration 32 g06357658 - Install all mounting hardware (8).
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Illustration 33 g06353387 - Position top cover (7) and install 18 bolts (6).
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Illustration 34 g06353346 - Position front cover (2) and install 28 bolts (5). Fourteen bolts (5) are not shown.
- Position two covers (4) and install 14 bolts (3). Eight bolts (3) are not shown.
- Connect latch (1).
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| Illustration 1 | g06359775 |
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