Engine Harness Assembly May Fail on Certain TL642D and TL943D Telehandlers {1403, 1408} Caterpillar


Engine Harness Assembly May Fail on Certain TL642D and TL943D Telehandlers {1403, 1408}

Usage:

TL642D ML8
Telehandler
TL642D (S/N: ML81-UP)
TL943D (S/N: MLJ1-UP)

Reference: Troubleshooting, UENR4499, "C3.4B Engines"

Introduction

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem

Reports have been received that the telehandler engine harness assembly may fail on the certain machines listed above. The engine harness assembly failure can cause the engine to derate and multiple fault codes.

Solution

In the event of failure, refer to Troubleshooting, UENR4499 for engine error code troubleshooting procedures.

After troubleshooting all other possible causes of engine error codes, replace the 484-2924 Engine Harness As or 542-5780 Engine Harness As with the same part numbers.

Note: Engine fault codes can have many root causes that need to be investigated before replacing the engine harness.

Caterpillar Information System:

3512C Engines for 785C Off-Highway Trucks with Dynamic Gas Blending Sensor Signal (PWM) - Test
994K Wheel Loader Engine Supplement Clean Emissions Module - Remove and Install
A New Procedure to Replace the Steering Pin on Certain AP355F Asphalt Pavers Is Now Used {4300, 4304, 4309, 4338, 4343} A New Procedure to Replace the Steering Pin on Certain AP355F Asphalt Pavers Is Now Used {4300, 4304, 4309, 4338, 4343}
Procedure to Replace the Steering Pin on Certain AP355F Asphalt Pavers {4300, 4304, 4309, 4338, 4343} Procedure to Replace the Steering Pin on Certain AP355F Asphalt Pavers {4300, 4304, 4309, 4338, 4343}
A New Procedure to Replace the Steering Pin on Certain AP300F Asphalt Pavers Is Now Used {4300, 4304, 4309, 4338, 4343} A New Procedure to Replace the Steering Pin on Certain AP300F Asphalt Pavers Is Now Used {4300, 4304, 4309, 4338, 4343}
Procedure to Replace the Steering Pin on Certain AP300F Asphalt Pavers {4300, 4304, 4309, 4338, 4343} Procedure to Replace the Steering Pin on Certain AP300F Asphalt Pavers {4300, 4304, 4309, 4338, 4343}
Procedure to Replace the Steering Pin on Certain AP500F, AP600F, and AP1000F Asphalt Pavers {4300, 4304, 4309, 4310, 4338} Procedure to Replace the Steering Pin on Certain AP500F, AP600F, and AP1000F Asphalt Pavers {4300, 4304, 4309, 4310, 4338}
An Improved Screed Power Module (SPM) Is Now Used on Certain Asphalt Pavers {4822} An Improved Screed Power Module (SPM) Is Now Used on Certain Asphalt Pavers {4822}
CB1.7 Utility Compactor Propel Systems Electrical Schematic (Propel System)
3512C Engines for 785C Off-Highway Trucks with Dynamic Gas Blending Power Is Intermittently Low or Power Cutout Is Intermittent
CB1.7 Utility Compactor Propel Systems Gear Pump (Charge)
New Dowel and Differential Case Assembly are Available for Differential Lock Clutch on 735C, 740 EJ, 740 GC, 740C EJ, 745, and 745C Articulated Trucks {3258} New Dowel and Differential Case Assembly are Available for Differential Lock Clutch on 735C, 740 EJ, 740 GC, 740C EJ, 745, and 745C Articulated Trucks {3258}
Cat® Command for Dozing, Operator Station Emerging Symptom Information
3512C Engines for 785C Off-Highway Trucks with Dynamic Gas Blending Cooling Fan Speed - Test
C27 Tier 4 Final Engines For Motorgraders Temperature Sensor (NOx Reduction System)
C27 Tier 4 Final Engines For Motorgraders Compression Brake
C27 Tier 4 Final Engines For Motorgraders Sound Suppression Cover
C9.3B Engines Atmospheric Pressure Sensor
C9.3B Engines Inlet Manifold Air Pressure Sensor
Improved A/C Compressor Is Now Available on Certain Large Wheel Loaders and Large Wheel Dozers {1802} Improved A/C Compressor Is Now Available on Certain Large Wheel Loaders and Large Wheel Dozers {1802}
826K Landfill Compactor Prepare the Machine for Maintenance
3512C Engines for 785C Off-Highway Trucks with Dynamic Gas Blending Oil Level Is Low
G3512 Gas Engine Electric Starting Motor
785C Off-Highway Trucks Equipped with Dynamic Gas Blending (DGB) Welding on Machines and Engines with Electronic Controls
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.